Industrial Biography: Iron Workers and Tool MakersSmiles, Samuel
History
Industrial Biography: Iron Workers and Tool Makers
Smiles, Samuel
Industrial arts -- Biography; Iron industry and trade -- Great Britain -- Biography
Dud Dudley's invention of smelting iron with coke made of pit-coal was,
like many others, born before its time. It was neither appreciated by
the iron-masters nor by the workmen. All schemes for smelting ore with
any other fuel than charcoal made from wood were regarded with
incredulity. As for Dudley's Metallum Martis, as it contained no
specification, it revealed no secret; and when its author died, his
secret, whatever it might be, died with him. Other improvements were
doubtless necessary before the invention could be turned to useful
account. Thus, until a more powerful blowing-furnace had been
contrived, the production of pit-coal iron must necessarily have been
limited. Dudley himself does not seem to have been able to make more
on an average than five tons a-week, and seven tons at the outside.
Nor was the iron so good as that made by charcoal; for it is admitted
to have been especially liable to deterioration by the sulphureous
fumes of the coal in the process of manufacture.
Dr. Plot, in his 'History of Staffordshire,' speaks of an experiment
made by one Dr. Blewstone, a High German, as "the last effort" made in
that county to smelt iron-ore with pit-coal. He is said to have "built
his furnace at Wednesbury, so ingeniously contrived (that only the
flame of the coal should come to the ore, with several other
conveniences), that many were of opinion he would succeed in it. But
experience, that great baffler of speculation, showed it would not be;
the sulphureous vitriolic steams that issue from the pyrites, which
frequently, if not always, accompanies pit-coal, ascending with the
flame, and poisoning the ore sufficiently to make it render much worse
iron than that made with charcoal, though not perhaps so much worse as
the body of the coal itself would possibly do." [1] Dr. Plot does not
give the year in which this "last effort" was made; but as we find that
one Dr. Frederic de Blewston obtained a patent from Charles II. on the
25th October, 1677, for "a new and effectual way of melting down,
forging, extracting, and reducing of iron and all metals and minerals
with pit-coal and sea-coal, as well and effectually as ever hath yet
been done by charcoal, and with much less charge;" and as Dr. Plot's
History, in which he makes mention of the experiment and its failure,
was published in 1686, it is obvious that the trial must have been made
between those years.
Public-domain text, read in full here on John Shaqi.
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