Industrial Biography: Iron Workers and Tool MakersSmiles, Samuel
History
Industrial Biography: Iron Workers and Tool Makers
Smiles, Samuel
Industrial arts -- Biography; Iron industry and trade -- Great Britain -- Biography
The more that the remaining ironmasters became straitened for want of
wood, the more they were compelled to resort to cinders and coke made
from coal as a substitute. And it was found that under certain
circumstances this fuel answered the purpose almost as well as charcoal
of wood. The coke was made by burning the coal in heaps in the open
air, and it was usually mixed with coal and peat in the process of
smelting the ore. Coal by itself was used by the country smiths for
forging whenever they could procure it for their smithy fires; and in
the midland counties they had it brought to them, sometimes from great
distances, slung in bags across horses' backs,--for the state of the
roads was then so execrable as not to admit of its being led for any
considerable distance in carts. At length we arrive at a period when
coal seems to have come into general use, and when necessity led to its
regular employment both in smelting the ore and in manufacturing the
metal. And this brings us to the establishment of the Coalbrookdale
works, where the smelting of iron by means of coke and coal was first
adopted on a large scale as the regular method of manufacture.
Abraham Darby, the first of a succession of iron manufacturers who bore
the same name, was the son of a farmer residing at Wrensnest, near
Dudley. He served an apprenticeship to a maker of malt-kilns near
Birmingham, after which he married and removed to Bristol in 1700, to
begin business on his own account. Industry is of all politics and
religions: thus Dudley was a Royalist and a Churchman, Yarranton was a
Parliamentarian and a Presbyterian, and Abraham Darby was a Quaker. At
Bristol he was joined by three partners of the same persuasion, who
provided the necessary capital to enable him to set up works at Baptist
Mills, near that city, where he carried on the business of malt-mill
making, to which he afterwards added brass and iron founding.
At that period cast-iron pots were in very general use, forming the
principal cooking utensils of the working class. The art of casting
had, however, made such small progress in England that the pots were
for the most part imported from abroad. Darby resolved, if possible,
to enter upon this lucrative branch of manufacture; and he proceeded to
make a number of experiments in pot-making. Like others who had
preceded him, he made his first moulds of clay; but they cracked and
burst, and one trial failed after another. He then determined to find
out the true method of manufacturing the pots, by travelling into the
country from whence the best were imported, in order to master the
grand secret of the trade. With this object he went over to Holland in
the year 1706, and after diligent inquiry he ascertained that the only
sure method of casting "Hilton ware," as such castings were then
called, was in moulds of fine dry sand. This was the whole secret.
Public-domain text, read in full here on John Shaqi.
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