Industrial Biography: Iron Workers and Tool MakersSmiles, Samuel
History
Industrial Biography: Iron Workers and Tool Makers
Smiles, Samuel
Industrial arts -- Biography; Iron industry and trade -- Great Britain -- Biography
[5] See Mr. Powle's account of the Iron Works in the Forest of Dean
(1677-8), in the Philosophical Transactions, vol. ii. p. 418, where he
says, "After they have pounded their ore, their first work is to
calcine it, which is done in kilns, much after the fashion of ordinary
lime-kilns, These they fill up to the top with coal and ore, stratum
super stratum, until it be full; and so setting fire to the bottom,
they let it burn till the coal be wasted, and then renew the kilns with
fresh ore and coal, in the same manner as before. This is done without
fusion of the metal, and serves to consume the more drossy parts of the
ore and to make it friable." The writer then describes the process of
smelting the ore mixed with cinder in the furnaces, where, he says, the
fuel is "always of charcoal." "Several attempts," he adds, "have been
made to introduce the use of sea-coal in these works instead of
charcoal, the former being to be had at an easier rate than the latter;
but hitherto they have proved ineffectual, the workmen finding by
experience that a sea-coal fire, how vehement soever, will not
penetrate the most fixed parts of the ore, and so leaves much of the
metal unmelted"
[6] Phil. Trans. vol. xliv. 305.
[7] Reverberatory, so called because the flame or current of heated
gases from the fuel is caused to be reverberated or reflected down upon
the substance under operation before passing into the chimney. It is
curious that Rovenson, in his Treatise of Metallica of 1613, describes
a reverberatory furnace in which iron was to be smelted by pit-coal,
though it does not appear that he succeeded in perfecting his
invention. Dr. Percy, in his excellent work on Metallurgy, thus
describes a reverberatory furnace:--"It consists essentially of three
parts--a fireplace at one end, a stack or chimney at the other, and a
bed between both on which the matter is heated. The fireplace is
separated from the bed by a low partition wall called the fire-bridge,
and both are covered by an arched roof which rises from the end wall of
the fireplace and gradually dips toward the furthest end of the bed
connected with the stack. On one or both sides of the bed, or at the
end near the stack, may be openings through which the ore spread over
the surface of the bed may be stirred about and exposed to the action
of the air. The matter is heated in such a furnace by flame, and is
kept from contact with the solid fuel. The flame in its course from
the fireplace to the stack is reflected downwards or REVERBERATED on
the matter beneath, whence the name REVERBERATORY furnace."
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