The separation and recovery of the valuable ingredients is effected by
_fractional distillation_. This is carried out by heating the tar at
gradually increasing temperature in a wrought-iron still, the bottom
of which is arched and having a cast-iron still head, or in horizontal
boilers by direct fire. Before commencing the distillation the tar is
freed as far as possible of water by storage. On gradual increase of
temperature the volatile constituents, the so-called ‘light oil,’ and
later the heavier volatile constituents come over. The constituents are
liberated in a gaseous state and are collected in fractions. The pitch
remains behind in the still. Considerable quantities of coal tar are not
distilled for pitch. Often the light oils and a portion of the heavy oils
are collected, when soft pitch remains, or, if the light oils and only
a very small portion of the heavy oils are collected, _asphalt_ remains
behind, this residue being used as a basis for the manufacture of roofing
felt. The vapours are condensed in iron coils round which cold water
circulates. The receivers in which the distillate is caught are changed
at definite times as the temperature gradually rises. If five fractions
have come over they are called (1) first runnings, (2) light oil to 170°
C., (3) middle oil (carbolic oil to 230° C.), (4) heavy oil to 270° C.,
and lastly (5) anthracene oil, which distills at over 270° C.; the pitch
remaining behind is let out of the still by an opening at the bottom.
We will briefly sketch the further treatment and use of these fractions,
so far as a knowledge of the most important processes is necessary for
our purpose.
1. The _light oils_ (including first runnings) coming over up to 170° C.
are again distilled and then purified with sulphuric acid in lead-lined
cast-iron or lead-lined wooden tanks. The dark-coloured acid used for
purifying after dilution with water, which precipitates tarry matters,
is treated for ammonium sulphate; the basic constituents of the light
oils extracted with sulphuric acid and again liberated by lime yield
_pyridine_ (C₅H₅N) and the homologous pyridine bases, a mixture of which
is used for denaturing spirit. After the light oils have been washed
with dilute caustic soda liquor, whereby the phenols are removed, they
are separated by another fractional distillation into (_a_) crude benzol
(70°-130° C.) and (_b_) solvent naphtha (boiling-point 130°-170° C.).
_Crude benzol_ (70°-140° C.) consists chiefly of benzene and toluene
and is separated into its several constituents in special rectifying
apparatus. For this production of pure benzene (boiling-point 80°-82° C.)
and pure toluene (boiling-point 110° C.) fractionating apparatus is used
(fig. 24).
The _commercial products_ in use which are obtained from the fractional
distillation of the light oil are:
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