Inventors at Work, with Chapters on DiscoveryIles, George
History
Inventors at Work, with Chapters on Discovery
Iles, George
Inventions -- History; Inventors
A remarkable improvement in blast-furnace practice, cheapening cast or
pig-iron, and therefore lowering the cost of derived steels, is the
dry-blast process due to Mr. James Gayley, of Pittsburg. It has long
been known that blast-furnaces ask more fuel in warm and damp weather
than in cold and dry weather; beginning with this familiar fact Mr.
Gayley proceeded to dry the air blown into his furnaces, by passing it
around large coils of iron pipes through which a freezing mixture
circulated, melting the snow as formed by passing hot brine through the
pipes, a few of them at a time. The air thus dried was then heated by
being sent through hot blast stoves in the usual mode. This simple
drying of the blast saves about 19 per cent. of the fuel, and makes the
action of the furnace much more regular than when ordinary air is used.
It lowers the temperature of the gases which escape from the top of the
furnace, and raises their percentage of carbon dioxide, symptoms of the
great increase in fuel efficiency. Atmospheric moisture has a cooling
effect on the lower part of a furnace, just where the highest
temperature is needed to melt the iron and slag, remove the sulphur and
deoxidize the silica. A comparatively small increase of temperature by
broadening the margin of effective heat, which margin at best is narrow,
has the astonishing effect of economizing fuel to the extent stated, 19
per cent.[15]
[15] Henry Marion Howe, “Iron, Steel and Other Alloys.” Second
edition. Cambridge, Mass., Albert Sauveur, 1906.
Steels to Order.
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