Inventors at Work, with Chapters on DiscoveryIles, George
History
Inventors at Work, with Chapters on Discovery
Iles, George
Inventions -- History; Inventors
Until 1868, the steel tools used in lathes and drills, planers and so
on, were limited to the moderate pace at which they remained cool enough
to keep their temper. Beyond that quiet gait they became worthless,
snapped apart, or melted as if wax. In 1868 Robert Forester Mushet, of
the Titanic Steel and Iron Company, Coleford, England, discovered an
alloy of steel, tungsten and manganese which took rough cuts at a depth
and with a speed unknown before. This alloy, because hardened simply in
air, was called “air-hardening” or “self-hardening.” Thirty years
afterward at the Bethlehem Steel Works, Pennsylvania, a tool of this
steel was heated to what was feared to be a ruinously high temperature;
experiment proved that the tool could be used at a heat, and therefore
at a speed, never attained before in the workshop. From that hour
hundreds of investigators have proceeded to combine steel with tungsten
in various percentages, adding manganese, molybdenum, chromium, silicon,
and vanadium. Of these ingredients much the most important are tungsten
and molybdenum. Particular pains must be taken thoroughly to anneal the
alloy when worked into bars.
As to the gain introduced by high-speed tool steels let Mr. J. M.
Gledhill testify from the experience of the Sir W. G. Armstrong,
Whitworth & Company’s works at Manchester:--
“Formerly where forgings were first made and then machined with ordinary
self-hardening steel, a production, from bars eighteen and one half by
six and five eighth inches, of eight bolts in ten hours was usual. With
the new steel forty similar bolts from the rolled bar are now turned out
in the same time, further abolishing the cost of first rough forging the
bolt to form. The speed is 160 feet a minute, the depth of cut
three-quarter inch, of feed 1/32 inch, the weight removed from each bolt
sixty-two pounds, or 2,480 pounds per day, the tool being ground only
once in that time. This is a fairly typical case. Just as striking is
the behavior of this steel in twist drills, which supersede the punching
process by passing through stacks of thin steel plates quite as swiftly
and economically as a punch, while avoiding the liability to distress
which accompanies the action of a punch.”
With the quickening of pace due to these steels, the designer is asked
to remodel machine tools so that they may stand up against new pressures
and speeds. A lathe thus re-patterned is mentioned by Mr. Gledhill: it
absorbs sixty-five horse power as against twelve formerly, and has a
belt trebled in width so as to measure twelve inches. Mr. Oberlin Smith
expects high-speed steel to have other effects on machine design than
the conferring of new strength: he looks for a rivalry keener than ever
between rotary and reciprocating tools. In his judgment the milling
tool, which can be speeded indefinitely, will encroach more and more on
the planer, limited as the planer is by its movement being to and fro.
Public-domain text, read in full here on John Shaqi.
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