Inventors at Work, with Chapters on DiscoveryIles, George
History
Inventors at Work, with Chapters on Discovery
Iles, George
Inventions -- History; Inventors
In the supreme effort of his life Bessemer once more held himself a
debtor to his ignorance, to the fact that his mind was unworn by routine
and ruttiness. Referring to his attempt to make a cheap metal stronger
than cast iron for guns, he says: “My knowledge of iron metallurgy was
at that time very limited, and consisted only of such facts as an
engineer must necessarily observe in the foundry or smith’s shop; but
this was in one sense an advantage to me, for I had nothing to unlearn.
My mind was open and free to receive any new impressions, without having
to struggle against the bias which a life-long practice of routine
cannot fail more or less to create.”
Now appears the genius of the man, showing that if his brain was
unoccupied by rules-of-thumb it was full to overflowing with original
and sound ideas. He goes on to say: “A little reflection, assisted by a
good deal of practical knowledge of copper and its alloys, made me
reject all these from the first, and look to iron or some of its
combinations, as the only material suitable for heavy ordnance.” Of
fascinating interest is the great inventor’s story of how step by step
he arrived at his final success. After reciting his preliminary
experiments, in an endeavor to remove carbon from pig iron so as to make
malleable iron and steel, he says:
“On my return from the Ruelle gun-foundry I resumed my experiments with
the open-hearth furnace, when some pieces of pig iron on one side of the
bath attracted my attention by remaining unmelted in the great heat of
the furnace, and I turned on a little more air through the fire-bridge
with the intention of increasing the combustion. On again opening the
furnace door, after an interval of half an hour, these two pieces of pig
still remained unfused. I then took an iron bar, with the intention of
pushing them into the bath, when I discovered that they were merely
shells of decarburized iron, showing that atmospheric air alone was
capable of wholly decarburizing grey pig iron, and converting it into
malleable iron without puddling or any other manipulation. Thus a new
direction was given to my thoughts, and after due deliberation I became
convinced that if air could be brought into contact with a sufficiently
extensive surface of molten crude iron, it would rapidly convert it into
malleable iron. Without loss of time I had some fire-clay crucibles made
with dome-shaped perforated covers, and also with some fire-clay
blow-pipes, which I joined on to a three-foot length of one-inch gas
pipe, the opposite end of which was attached by a piece of rubber tubing
to a fixed blast pipe. This elastic connection permitted of the blow
pipe being easily introduced into and withdrawn from the crucible which,
in effect, formed a converter. About ten pounds of molten grey pig iron
half filled the crucible, and thirty minutes’ blowing was found to
convert this metal into soft malleable iron. Here at least one great
Public-domain text, read in full here on John Shaqi.
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