Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The average for March, 1905, was: Ore charged, 8,269.715 tons; coke,
652.441 tons; total, 8,922.156 tons. Or, in 24 hours: Ore charged,
266.765 tons; coke, 21.046 tons; total, 287.811 tons. The production of
work-lead was 3,133.245 tons, or 101.069 tons per day.
The maximum production of roasted ore was 210 tons, on June 30, 1905,
when the total charge was: Ore, 327.38 tons; coke, 25.2 tons; total,
352.58 tons. The quantity of work-lead produced on that day was 120.695
tons, while the largest quantity previously produced in one day was
124.86 tons. It should also be mentioned that the lead tenor of the
slag is almost invariably below 1 per cent.; it usually lies between
0.3 and 0.5 per cent.
As in the case of the roasting furnaces, the productive capacity of
the shaft furnace also comes out clearly if we figure the number
of furnaces required, on the basis of an annual consumption of
50,000 tons of ore. If we consider 1 ton of the roasted material as
equivalent to 1 ton of ore (which is about right in the case of the
Huntington-Heberlein material, but is rather a high estimate in the
case of the product of the sintering furnace), then, in the old process
(where one-third of the charge was lead-bearing material), 12 tons
could be smelted daily. There would therefore be needed at least:
50,000 ÷ (12 × 300) = 14 three-tuyere shaft furnaces.
Since, as already mentioned, the lead-bearing part of the charge
constitutes two-thirds of the whole in the Huntington-Heberlein
process, the number of shaft furnaces of different types, as compared
with the foregoing, would figure out:
3-tuyere shaft furnace, with product of sintering furnace,
50,000 ÷ (12 × 300) = 14 furnaces;
3-tuyere shaft furnace, with product of Huntington-Heberlein furnace,
50,000 ÷ (24 × 300) = 7 furnaces;
8-tuyere shaft furnace, with product of Huntington-Heberlein furnace,
50,000 ÷ (48 × 300) = 3.4 (say 4) furnaces;
15-tuyere shaft furnace, with product of Huntington-Heberlein furnace,
50,000 ÷ (180 × 300) = 1 furnace.
Running regularly and without interruption, the large shaft furnace is
therefore fully capable of coping with the Huntington-Heberlein roasted
material at the present rate of production.
As regards the number of workmen and the product turned out per man,
no such marked difference is produced by the introduction of the
Huntington-Heberlein process in the case of the shaft furnace as there
was noted for the roasting operation. This is chiefly due to the fact
that the work which requires the more power (such as charging of the
furnaces, conveying away the slag and pouring the lead) can be executed
only in part by mechanical means. Nevertheless, it will be seen from
the table given herewith that, on the one hand, the number of men
required for the charge worked up is smaller; and, on the other, the
product turned out per man has risen somewhat.
Public-domain text, read in full here on John Shaqi.
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