Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
_Economic Results._—As regards the economical value of the new process,
for obvious reasons no data can be furnished of the exact expenditure,
i.e., the actual total cost of roasting and smelting the ore. But
this at least is placed beyond doubt by what has been developed above,
namely, that considerable saving must be effected in the roasting,
and especially in the smelting, as compared with the former mode of
working. If we take into account only the economy which is gained
in wages through the increase in the material which one workman can
handle, and that resulting from the reduced consumption of coal and
coke, these alone will show sufficiently that an important diminution
of working cost has taken place. The objection which might be raised,
that the saving effected by reducing manual labor may be neutralized
by the expense of mechanical power (actuating the roasters, furnishing
the compressed blast, etc.), cannot be regarded as justified, as the
cost of mechanical work is comparatively low. Thus, for instance, the
large 8 m. furnace and the small, round furnaces require 15 h.p. if
worked by electricity. According to an exact calculation, the cost
(to the producer) of the h.p. hour, inclusive of machinery, figures
out to 3.6 pfennigs (0.9c.); hence the daily expense for running the
revolving-hearth furnaces amounts to: 15 × 3.6 pfg. × 24 = 12.96 marks
($3.42). As the seven furnaces together work up: (6 × 27) + 55 = 217
tons of ore, the cost per ton of ore is about 0.06 mark (1.5c.).
The requisite blast is produced by means of single-compression Encke
blowers, of which one is quite sufficient when running at full load,
and then consumes 34 h.p. The daily expenses are accordingly: 34 × 3.6
pfg. × 24 = 29.28 marks ($7.32); or per ton of ore, 29.28 ÷ 217 = 0.14
mark (3.5c.). Therefore the total expense for the mechanical work in
roasting the ore amounts to 0.06 + 0.14 = 0.20 mark (5c.).
Public-domain text, read in full here on John Shaqi.
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