Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
A further danger of lead-poisoning was occasioned by the frequently
recurring work of clearing out the dust flues. The smoke from the
reverberatory-smelting furnace especially contained oxidized lead
compounds, which on absorption into the human body might readily be
dissolved by the acids of the stomach, and thus endanger the health of
the workmen.
In the Huntington-Heberlein furnaces, on the other hand, although the
charge is raked forward and turned over by hand, it is not withdrawn,
as in the old furnaces, by an opening situated next to the fire, but
is emptied at a point opposite into the converters which are placed
in front of the furnace. Moreover, the converters are filled with the
charge at a much lower temperature. Inasmuch as this charge has already
cooled down considerably, there can be practically no volatilization of
lead. The small quantity of gas which may nevertheless be evolved is
drawn off by fans through hoods placed above the converters.
A further improvement, from the hygienic point of view, is in the use
of the mechanical furnaces, from which the converters can be filled
automatically (almost without manual labor, and with absolute exclusion
of smoke). The converters are then placed on their stands and blown.
This work also is carried out under hoods, as gas-tight as possible,
furnished with a few closable working apertures. During the blowing
of the material, the work of the attendant consists solely in keeping
up the charge by adding more cold material and filling any holes that
may be formed. It does not entail nearly as much physical strain as
the handling of the heavy iron tools and the continued exposure of the
workmen to the hottest part of the furnace, which the former roasting
process involved.
Some experiments carried out with larger converters (of 4 and 10
ton capacity) have indicated the direction in which the advantages
mentioned above may probably be developed to such a point that the
danger of lead-poisoning need hardly enter into consideration. Both
the charging of the revolving-hearth furnaces and the filling of the
converters are to be effected mechanically. Furthermore, in the case
of the large converters the filling up of holes becomes unnecessary,
and no manual work of any kind is required during the whole time
of blowing. The converters can be so perfectly enclosed in hoods
that the escape of gases into the working-rooms becomes impossible,
and lead-poisoning of the men can occur only under quite unusual
circumstances.
The beneficial influence on the health of the workmen attending
on the roasting furnaces, occasioned by the introduction of the
Huntington-Heberlein process, can be seen from the statistics of
sickness from lead-poisoning for the years 1902 to 1904, as given
herewith:
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