Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
Thus one-half of the lead is reduced, and it is found collects all the
silver of the ore; the other half is sublimed as lead sulphide, which
is free from silver. The reaction is exothermic to the extent that
the burning of one-half the sulphur of a charge should theoretically
develop sufficient heat to volatilize half of the charge and smelt the
other half. This is almost done in practice with very rich galena,
but not so with poorer ore. The temperature of the furnace must be
maintained at about 1100 deg. C. throughout the whole operation, and
there are the usual losses of heat by radiation, absorption by the
nitrogen of the air, etc. Deficiencies in heat are supplied by burning
some of the ore to white lead, which is mixed with the black fume
(PbS) and by the well-known reactions reduced to metal with evolution
of sulphur dioxide. The final result is therefore the production of
(1) pig lead enriched in silver; (2) pig lead free from silver; (3) a
leady slag; and (4) sulphur dioxide. In the case of ores containing
less than 75 per cent. Pb the gangue forms first a little skin and
then a thick hard crust which soon interferes with the operation,
especially if the ore be zinkiferous. This difficulty is overcome by
increasing the temperature or by fluxing the ore so as to produce a
fusible slag. A leady slag is always easily produced; this is the only
by-product of the process. The theoretical reaction requires 600 cu. m.
of air, assuming a delivery of 50 per cent. from the blower, and at one
atmosphere pressure involves the expenditure of 18 h.p. per 1000 kg. of
galena per hour.
[Illustration: FIG. 26.—Plan and Elevation of Smelting Plant at Clichy.]
The arrangement of the plant at Clichy is shown diagrammatically in
Fig. 26. There is a round shaft furnace, 0.54 meter in diameter and
4.5 meters high. Power is supplied to the blower C through the pulley
G and the shaft DD. The compressed air is accumulated in the reservoir
R, whence it is conducted by the pipe to the tuyere which is suspended
inside of the furnace by means of a chain, whereby it can be raised
or lowered. O₁ and O₂ are tap-holes. L is a door and N an
observation tube. A is the charge tube. X is the pipe which conveys the
gas and fume to the condensation chambers. T is the pipe through which
the waste gases are drawn. V is the exhauster and S is the chimney.
K₁ and K₂ are tilting crucible furnaces for melting lead and
galena.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account