Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
_Coal._—The amount required per ton of bullion is fairly constant, and
while lessened cost for fuel may be attained by the substitution of oil
or gaseous fuel, the fuel cost in comparison with the aggregate cost is
very small, and leaves little opportunity for improvement in this line.
_Supplies._—This item includes brooms, shovels, wheelbarrows, etc., and
the amount is small and fairly constant from year to year.
_Repairs._—This item is quite small in works properly constructed;
and in this connection I wish to call particular attention to the
floor covering, which should be made of cast-iron plates from 1.5 to
2 in. thick, and placed on a 2 to 3 in. layer of sand spread over the
well-tamped and leveled ground. The constant patching of brick floors
is not only an annoyance, but is costly from the additional labor
required. Furthermore, a brick floor does not permit a close saving of
the metallic scrap material.
It will be found economical in the long run to protect all exposed
brickwork of furnaces or kettles with sheet iron.
In the construction of the refinery building I should advise brick
walls except at the end or side, where there is the greatest likelihood
of future extension; here corrugated iron may be used. The roof should
not be made of corrugated iron, as condensed or leakage water is liable
to collect and drop on those places where water should be scrupulously
avoided. The presence of water in a mold at the time of casting, even
though small in amount, will cause explosions and will scatter the
molten lead, endangering the workmen.
The item of repair for the ordinary corrugated iron roof may be
diminished by constructing it of 1 in. boards with intervening spaces
of half an inch, the whole overlaid with tarred felt, and covered with
sheets of iron at least No. 27 B. W. G., painted with graphite paint
and joined together with parallel rows of ribbed crimped iron.
_General Expenses._—This item is generally constant, and calls for no
special comment.
_Interest._—This important item is, as a rule, considerable, as the
stock of bullion and other gold-and silver-bearing material is quite
large. For this reason special attention should be given to prevent
the accumulation of stock or by-products. The occasional necessity of
additional capital to run the business should preferably be met by an
increase of working capital, rather than by a direct loan.
_Expressage._—This item, as a rule, is large, and should be taken into
consideration in the original plans for the location of the refining
works.
_Parting._—The item of parting and brokerage is the largest of the
refinery costs, and for obvious reasons a modern smelting plant should
have a parting plant under its own control.
_The Working of the By-Products._—This constitutes a large item of
cost, and considerable attention should be devoted to the improvement
of present methods, which seem faulty, slow and expensive.
Public-domain text, read in full here on John Shaqi.
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