Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The slag was quite liquid and flowed very well at all times. However,
there was a marked variation in the amount at different tappings. This,
I am satisfied, was not due to irregular work on the furnace, but may
be accounted for in the following manner. The residue (not screened or
weathered to any extent), consisting approximately of one-half coal
and coke, was very bulky, and while there was about 35 per cent. of it
on the charge by weight, there was over 50 per cent. of it by bulk,
not including slag and coke. In feeding, therefore, it was a difficult
matter to mix the whole of it with the charge. Several different ways
of feeding the furnace were tried. The one giving the most satisfactory
results was to feed nearly all of the residue along the center of the
furnace, in connection with the lime-rock, coarse ore and coarse iron
ore, and the fine and easy smelting ores along the sides. The slag was
spread uniformly over the whole furnace, while the sides were favored
with the coke. The charge would drop several inches at a time, going
down a little faster in the center than on the sides.
It is possible that a small proportion of the residue in connection
with the easy smelting, leady, neutral ore, iron ore and lime-rock
formed the type of slag marked No. 1.
───┬───────┬──────┬─────┬──────┬─────┬─────┬────
│ SiO₂ │ FeO │ MnO │ CaO │ ZnO │ Pb │ Ag
───┼───────┼──────┼─────┼──────┼─────┼─────┼────
1 │ 33.7 │ 34.1 │ 1.0 │ 16.5 │ 7.5 │ 0.9 │ 0.7
2 │ 31.0 │ 36.1 │ 1.2 │ 16.0 │ 9.6 │ 1.3 │
───┴───────┴──────┴─────┴──────┴─────┴─────┴────
This being tapped with a good flow of slag, the charge would drop,
bringing a proportionately large amount of residue in the fusion zone
which formed the type of slag marked No. 2. There was also a marked
variation in the slag-shells from different pots. The above cited
irregularities of course exist to a certain extent in any blast furnace.
AVERAGE ANALYSIS OF MATERIALS SMELTED
NAME ROW NAME ROW
Mo. iron ore A Roasted matte[15] F
Lime rock B Barrings G
Mo. galena C Coke ash H
Av. of beds D Coke[16] J
Residue[14] E
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