Leather: From the Raw Material to the Finished ProductAdcock, K. J.
History
Leather: From the Raw Material to the Finished Product
Adcock, K. J.
Leather
Where natural tanning materials are used, either entirely or in
conjunction with extracts, the leaching is done in a series of large
square pits, four of which would suffice for a small yard, while a
very large tanning would need twelve or sixteen. Oak bark, which is
usually delivered to the tannery in strips measuring 3 to 6 ft. in
length, must be chopped or ground into small pieces by machine (Fig.
21). A measured quantity (a certain number of baskets or skeps full)
is placed in the empty pits, which are then filled with water. The
liquor is pumped from these pits, as required, to others in which
the hides are tanned. The hard fruit of myrobalans, which somewhat
resembles nutmegs, is powdered in a disintegrator or special crusher.
[Illustration: FIG. 22
TAN-YARD
("Dri-ped" Tannery)]
[Illustration: FIG. 23
HIDE ROUNDED FOR SOLE LEATHER]
The three principal vegetable tannages are those for sole, dressing,
and light leathers, and it is obvious that a careful selection of
materials is necessary to obtain the desired effects. For this
reason, oak bark, although a good tanning material for dressing
leather, is insufficient to produce a firm sole leather, and,
therefore, even in the so-called pure bark tannages, valonia or other
suitable tannin is used towards the end of the process in order
to increase the solidity and waterproof quality of the leather.
There are two general methods of tanning sole leather, namely,
the pit and the drum tannage. In the first case, the hides are
passed through three series of pits containing gradually increased
strengths of tannin (Fig. 22). These series are technically described
as "suspenders" or "colouring pits," "handlers," and "layers" or
"layaways." To facilitate handling and economise tanning materials,
hides are "rounded" (_i.e._, cut into sections) either before tanning
or after the hides have passed through the suspenders (Fig. 23). The
obvious advantage of the former method is that the offal (shoulders
and bellies) removed can be chrome tanned if required. The suspenders
may consist of any number of pits from six to twenty-four, according
to the size of the tannery. As the name implies, the hides are
suspended in the liquors from poles, which extend across the top
of the pit. The hides are attached to the poles by means of stout
cord or copper hooks. Various mechanical appliances are in use to
supersede the old method of allowing the hides to rest during this
process. These methods save time and tend to produce even coloration,
the latter being a very important point in the early stages of
tanning. Some of the methods advocated, however, are too vigorous for
the hides at this stage, when the chief object should be to preserve
as much gelatine as possible. The best mechanical system is that
which gently raises and lowers the hides in the liquors. Some of the
American tanners use a mechanical contrivance known as the rocker,
which consists of a stout wooden beam rocking from a central pivot,
Public-domain text, read in full here on John Shaqi.
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