Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
A modern large newspaper press is a bewildering sight to behold; there
is such a vast number of rolls and cylinders, and the web of paper
moves so rapidly. But, after all, the machine is multiplex rather than
complex. It consists of a large number of printing cylinders, all
operating in a single frame. Take, for instance, a double-octuple,
color-combination press. It consists really of two separate presses,
each operating on four webs of paper that feed from opposite ends
toward the middle. There are two type cylinders for each web, one for
each side of the paper. Each cylinder is long enough to take four
stereotype plates side by side, and since each plate extends but half
way around the cylinder we have eight pages printed on each side of
the web. This makes sixteen pages per web or sixty-four for each half
of the machine, giving a total of 128 page impressions at each turn of
the cylinders. It is seldom that a 64-page paper is required, hence
the webs are slit in two by a revolving knife blade and each section
of the press has two folding mechanisms so that two sets of 16-page
papers are printed, folded, and delivered by each section. Arrangements
are provided whereby the product may consist of 32-page papers. The
papers are delivered by a traveling conveyor and every fiftieth paper
is pushed out ahead of the others so as to provide a simple method of
keeping count of the product.
PRINTING 240,000 PAGES PER HOUR
The cylinders turn at the rate of 300 revolutions per minute which
means that the paper runs through the machine at nearly 14 miles per
hour. Summing up all the webs we have a total consumption of 108 miles
of paper per hour. The paper is 6 feet wide and the weight of paper in
an hour’s run is about 18 tons and the hourly production is 150,000
sixteen-page papers. When color is used, the press will deliver 50,000
24-page papers per hour with the two outside pages printed in three
colors and black. The course of the color printed web must necessarily
be different from that of the plain black printed web. It must pass
through a number of printings; and to prevent the moist ink from
transferring to the impression rolls and from them back to a succeeding
page, thus soiling or blurring the impression, an extra roll of thin
paper is passed between the printed web and the impression cylinders.
This acts in a measure as a blotter. The offset paper is taken up on a
roll and used over and over again. It is used not only for color work,
but also when fine half tone engravings are to be printed so that a
cleaner impression may be obtained.
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