Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
When a newspaper leaves the press it is folded, cut, and ready for the
news stand. Not so with the book and magazine press. There are too many
pages to be handled by a single press, and, furthermore, the pages must
be bound together. Some large magazines contain regularly more than 500
pages and occasionally they will run over a thousand pages. Obviously
no single press could handle so many pages and it takes the product of
many presses to make up a single copy. Each press prints what is known
as a form or signature and these signatures from the different presses
are then gathered, wire-stitched, and bound into individual copies.
There are machines which will do this work of gathering and binding at
the rate of sixty 1,000-page magazines or catalogues every minute. The
machines are adjustable for pages of different dimensions. The forms
may consist of four, eight, sixteen, or thirty-two pages. A separate
compartment is provided for each signature. A large machine will handle
thirty-six 32-page signatures. The compartments are kept supplied by
an operator, there being usually six compartments for each operator to
attend to. The bottom signature in each compartment is brought into
position by a suction device which seizes the signature and draws
it out, depositing it in a steel trough. Here a belt conveyor moves
the signature along at the right speed to carry it before the next
compartment just as a signature is being withdrawn therefrom. Thus the
magazine or book is progressively built up and the signatures reach
the end of their course properly assembled. A very delicate adjustment
is provided to insure the proper adjustment of signatures. The grippers
are adjusted to receive signatures of a certain thickness. If the
operator should make a mistake and put a signature of a wrong size
in the compartment the whole machine would come to a standstill. The
adjustment is so delicate that even a variation of a single thickness
of paper is enough to operate the stop mechanism. Each assembly of
signatures as it reaches the end of the trough is squared up and then
bound with wire stitching. From this point it moves on to receive its
cover. A thin coating of hot glue is applied to the rear edge of the
signatures. The cover is automatically applied and firmly pressed into
place. The finished book is then carried on out of the machine and
deposited neatly on a pile of previously bound books. To operate such a
machine there are required one chief operator and an assistant and six
girls to feed the signatures to the compartments.
SETTING TYPE BY MACHINE
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