Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
Of course machinery plays a large part in the modern iron industry. It
would be an endless task even to load one of the big blast furnaces
by hand and then the enormous output of molten metal--40 tons for
every pound produced by the old Catalan furnaces--could not be
handled without ponderous machines whose huge arms and fingers are
not scorched and blistered by the intense heat. Along the Great Lakes
vast loading machines fill the holds of ore vessels and at the plant
there are enormous unloading machines that travel on rails. These have
long bridgelike arms that reach out over the ore boat and drop huge
clam-shell buckets into their holds. The buckets quickly unload the
boats and dump the ore on shore where other buckets pick up the ore,
carry it back and pile it up in big heaps that look like mounds of
reddish earth.
THE MODERN BLAST FURNACE
Blast furnaces are towering cylindrical structures of steel lined with
fire brick. They are loaded from the top with alternate layers of
coke and ore. Limestone also is added to act as a flux for the earthy
matter, as explained above. Running around the furnace near the base
there is a large pipe known as the “bustle” pipe. Through this air is
fed to a set of “tuyeres” which lead to the base of the furnace and
admit blasts of air requisite to maintain combustion at an intense
heat. The gases of combustion are not allowed to escape freely into
the atmosphere. The top of the furnace through which the ore and fuel
is admitted is closed by an air lock and the flaming hot gases are led
into “stoves” where they give up a large part of their heat to preheat
the air which is pumped to the blast furnace. The gases being mainly
composed of carbon monoxide are further combustible and may be used for
heat, light, and power purposes. In fact, they are commonly used to
drive the air compressors which feed the blast furnaces.
The blast furnace has two openings, one above the other. Through the
upper one slag is drawn off while the molten iron which trickles down
and collects at the bottom of the furnace is tapped off through a hole
near the base of the furnace. The fiery stream pours out into a lot of
small trough-shaped molds and is thus formed into “pigs.” These pigs
are all connected to the main body of the metal stream and must be
broken off. To save the time of cooling and of breaking off the pigs a
machine is used which consists of a series of molds connected to form
an endless belt. The molten iron is poured into these molds which in
their course dip into a trough of water. Here the iron is cooled and
solidified. The molds then run up an incline and finally dump the pigs
directly into railway cars which haul them away.
BURNING OUT THE CARBON
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