Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
In most cases air is compressed by steam or electrically driven
compressors, and in such machines the heat due to compression is a
serious matter. The air cylinders are water-jacketed to carry off the
heat. But air is a poor conductor; it acquires heat faster than it can
give it off to the water surrounding the cylinders. In compound air
compressors the air compressed in one cylinder is cooled before being
passed on to the next cylinder, where it is further compressed. The
heat loss in compressing air in a single stage up to 100 pounds gauge
pressure is about 30 per cent. Air that enters a compressor at the
normal pressure of the atmosphere and with an initial temperature of
60 degrees F., if not cooled will become heated to 415 pounds gauge
pressure. The higher the initial heat of the air, the greater the rise
of temperature. If a volume of air be subjected to 294 pounds gauge
pressure, it will occupy about one-tenth of its former volume. If the
air was introduced into the compressor at zero, it would acquire a
temperature of about 650 degrees; if introduced at 60 degrees, it would
show an increase of about 800 degrees; and, if started at 100 degrees,
it would show an increase of 900 degrees in passing through the
compressor. This shows the advantage of compressing the air in stages
and cooling the air between stages.
Sometimes the heat developed is sufficient to produce a disastrous
explosion. Air is noncombustible, but the oils used to lubricate the
compressor are vaporized by the heat and when mixed with air form a
powerful explosive. Care has to be taken that none but high-grade
oil with a high flash point be used in the compressor and that the
temperature of compression does not rise to near the flash point lest
the vaporized oil be ignited.
That fire can be produced by sudden compression of air has long been
known in the Philippine Islands. The natives use a small air tube with
a close-fitting plunger. Combustible matter is placed in the bottom of
the tube, and on striking the plunger a sharp blow this is ignited.
When compressed air is used in an air motor it expands and in so doing
absorbs heat. The more rapidly it expands, the more heat it absorbs.
This heat it extracts from the motor and from the atmosphere into which
it escapes, and it is a common occurrence to find a thick coating of
frost around the exhaust port. This is due to condensation of moisture
in the atmosphere or in the compressed air itself, which, because
of the rapid extraction of heat, is converted into snow. On cold
days enough frost may be produced in the exhaust pipe to clog it and
interrupt the operation of the motor, and frost sometimes clogs the air
lines leading to the motor.
[Illustration: WHARF ON THE PACIFIC COAST PROTECTED BY A PNEUMATIC
BREAKWATER
Air issuing from the submerged perforated pipes breaks up the waves]
[Illustration: GENERAL VIEW OF A SUN POWER PLANT IN EGYPT]
[Illustration: CLOSE-UP OF ONE OF THE REFLECTORS SHOWING THE BOILER]
Public-domain text, read in full here on John Shaqi.
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