Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
USING THE HEAT IN THE STEAM
[Illustration: FIG. 47.--WATT’S BALL GOVERNOR]
Another of Watt’s inventions which has proved of highest importance
in steam engineering was the cut off. In his first engine the piston
was subjected to the full boiler pressure throughout its stroke, and
the steam that poured out of the exhaust port of the cylinder at the
end of the piston stroke was almost as hot as that which entered the
cylinder at the beginning of the stroke. The heat that goes out in the
exhaust represents just so much wasted energy. Watt realized this and
so he invented a valve which would cut off the flow from the boiler
before the piston had completed its stroke. Then the steam back of
the piston would continue to expand because of the heat within it
and would keep on pushing the piston. Of course, the pressure would
gradually diminish and there would be less power in the stroke than if
the full boiler pressure were pushing the piston all the way, but this
loss of power is offset by the saving in steam and in the fuel used
to heat the steam. The point at which the cut-off takes place depends
largely upon the pressure of the steam. If the steam is cut off when
the piston has made only one-fifth of its stroke, one-fifth as much
steam will be used at each stroke as would be the case if the steam
were used nonexpansively. However, in actual practice the expansion of
the cut-off steam instead of being five times would be only about four
times, because of the clearance that must be allowed between the piston
and the end of the cylinder. If steam of 100 pounds absolute pressure
is used, the average pressure throughout the piston will be only about
57 per cent of the full pressure of the steam in the boiler, but each
pound of steam will actually do .57 × 4 = 2.28 times as much work as
it would if used nonexpansively. All sorts of valve gear have been
invented to admit steam quickly and cut it off at the proper point to
produce the most efficient result.
In low-pressure cylinders in order to prevent loss of heat through the
wall of the cylinder, the latter is steam-jacketed. In other words,
there is an outer casing surrounding the cylinder and between this
casing and the cylinder steam is admitted to keep the cylinder walls
hot.
In order to make full use of the heat in steam it is, in some engines,
sent through a series of two, three, and even four cylinders. The
exhaust from one cylinder goes into a second larger cylinder. From here
after doing work on a piston it discharges into a third still larger
cylinder and from that may be led into a fourth cylinder. The cylinders
must be progressively larger to allow for the expansion of the steam.
Public-domain text, read in full here on John Shaqi.
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