Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_Superstructure._—The jacketing, together with the apron and mantel
plates carry the structure up to the charging floor. Above this is
the superstructure with the arrangements for taking off the furnace
gases, and for the feeding of material for the charge. In many cases
the general practice still prevails of constructing the walls of this
portion of brickwork, often about 14 feet high, surmounting this with a
hood of metal from the top or sides of which large off-takes carry the
furnace gases to the dust chambers, and thence to the flue system and
stack. Modifications in the design of the blast-furnace superstructure
have been, however, in course of progress at many works, particularly
in connection with the employment of automatic or mechanical charging
appliances and the taking-off of the gases below the feed-floor level.
This is specially the case at plants operating the pyritic process and
where the gases are to be utilised for acid manufacture, as well as in
connection with the treatment of smelter fume. Several furnaces are
also at work using either metallic water-cooled or air-cooled tops,
from which the removal of accretions is stated to be very readily
effected.
Some of the most recent developments in the design of blast-furnace
superstructure have been described by Emmons in reviewing the
experiments at the Copperhill Smelter, Tennessee. The gases here
are used for acid-making, and are sent to Glover towers under some
pressure. The furnace top consists of cast-iron corner-posts and
dividers, the walls and ends laid up with brickwork, surmounted by
a tubular top of the Shelby type from which the gas off-takes lead.
The horizontally pivoted doors open inwards and fit tightly. These
arrangements are stated to be very satisfactory.
[Illustration: Fig. 43.—Showing Upper Jackets, Apron and Mantel Plates,
and Superstructure of Blast Furnace, Anaconda.]
[Illustration: Fig. 44.—Charging Blast Furnaces at Anaconda.]
The charging platform, suitably supported on vertical columns, runs
at the upper level, being provided, on either side of the furnace,
with tracks of rails for the charge cars. The charging doors usually
correspond in position to the panels of water-jackets, and are situated
along the whole length of each side furnace-wall, the bottom of the
charging opening being flush with the floor. They are generally moved
up and down in the grooved guides of the upright columns between them,
and are of sheet steel suitably strengthened, from 6 to 7 feet wide
and 4 feet 6 inches to about 5 feet high, supported by wire-rope and
chains, and operated by compressed air cylinders.
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