Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The briquettes are next worked in to as great an extent at possible,
since by this means the large stocks of settling-pond slime and
of screened fines are reduced and their 5 per cent. of copper is
extracted. The whole stock of old slags and residues is used up on
the charge, these materials introducing considerable amounts of
copper, whilst being irony, they further help to reduce the acidity
of the slag, thus saving the employment of the lime-rock otherwise
required for fluxing. The total quantity of copper, iron, and sulphur
available being then calculated, and the allowances for sulphur
elimination and for the copper loss on smelting (2 to 7 per cent.),
as based upon previous experience, being deducted, the amount of iron
required to constitute the 45 per cent. copper matte is estimated.
From this figure the FeO remaining for slag production is determined.
The silica introduced by the above materials is also known, and the
amount of lime-rock required to produce an easily running slag is next
calculated. The slag which is found by experience to give the most
satisfactory running has a composition of about—
SiO_{2}, 41 per cent.
FeO, 19 "
CaO, 29 "
Variations from this composition, especially as regards higher silica
contents, immediately introduce difficulties, increasing the expense of
furnace running, by requiring more fuel and care in working, reducing
tonnage, and producing a slag which runs far less freely. So that
although the large quantity of siliceous material at hand might tempt
the management to work with a more siliceous slag, and so save the
procuring of such large amounts of barren lime-rock, the cost of this
material is much more than compensated for by the advantages which
result from the working with a slag which contains only about 40 per
cent. of silica.
The quantities of the charge constituents thus calculated, divided by
the likely number of charges to be worked, are entered up on the charge
sheet, which is handed over to the charge foreman.
[Illustration: Fig. 47.—=V=-Shaped Charging Car, indicating Mechanism
for Release and Tilting.]
=The Charging of the Blast Furnace.=—The method of “hand charging,” as
employed in the older processes of working, when using small furnaces
of small output, possessed several theoretical advantages, but it is
essential in modern practice, where at least 300 tons of charge, and
often much larger quantities, are fed into the blast furnace daily, to
employ mechanical means for charging. At many smelters, however, the
coke is added separately, from barrows.
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