Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
There are however proceeding at present (owing to the successful
working of basic-lined converters) developments which indicate that
such practice may, within a few years, be modified very considerably
in the direction of the converter treatment of lower-grade mattes.
Until such operations become successfully established and generally
adopted, the production and subsequent bessemerising of 40 to 50 per
cent. matte will be here dealt with as constituting modern practice;
particularly since, generally speaking, the principles involved are
equally applicable to the modified methods now being developed.
=Preliminary Treatment of the Ore.=—The factors which have to be
considered in drawing up a scheme of treatment for the supply of ores
shipped to a smelter are exceedingly numerous, and will be discussed in
due order. There are no hard and fast principles which determine such
schemes, yet a number of considerations must be noted concerning the
treatment preliminary to the actual smelting of the ores.
Such preliminary treatment may include—
_A. Concentration or Wet Dressing._
_B. Agglomeration of Fines—(a) Briquetting, (b) Sintering._
_C. Roasting._
_A._ =Concentration or Wet Dressing.=—In treating the ores of copper,
it may be noted that in general—
_Native Ores_, unless very massive, are usually dressed in a special
manner peculiar to themselves—_e.g._, stamp-milling.
_Oxide Ores_ are rarely wet-dressed. They present much difficulty in
treatment on account of their comparatively low density, which makes
efficient wet concentration almost impossible, whilst heavy losses in
the tailings generally accompany such operations.
_Sulphide Ores._—No definite rules can be laid down as to whether the
ore should be wet-dressed or not; the treatment depends altogether
on attendant circumstances, such as—(_a_) the character of the ore,
(_b_) the concentration of the copper desired in the first smelting
operation, and (_c_) the smelting method and furnaces adopted.
Wet concentration is only profitable when the copper ore is of low
grade, and then only under suitable conditions. Thus the low tenor
may be due to admixture with much gangue or with other sulphides, or
both. A massive low-grade pyritic ore carrying but little gangue is
not suitable for such treatment, since the mixed sulphides are not
separated from one another by wet dressing, and consequently but little
enrichment of the copper in the dressed product would be possible;
apart altogether from other considerations. Such is the case, for
instance, with the Tennessee ores carrying about 2·0 per cent. of
copper and only 25 to 35 per cent. of gangue.
An ore with a self-fluxing or almost self-fluxing gangue might allow of
its copper being concentrated more cheaply and conveniently by direct
smelting than by wet dressing, this depending, of course, on the local
conditions.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account