Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
In other cases a balance has to be struck as to whether the
circumstances are more favourable for removing the excess of gangue by
means of crushing and treatment in a stream of water, or by slagging it
off in a furnace with the addition of suitable fluxes. In many cases,
with low-grade ores, the former treatment is the cheaper.
The case of the low-grade ores of the Butte, Montana, district, affords
a good example of these considerations. This ore contains 5 to 5½ per
cent. copper, with a large quantity of highly siliceous gangue. It
was found that the purchase and carriage of sufficient flux, and the
cost of carrying out this fluxing operation was so expensive that it
was cheaper to build a concentrator and smelter at Anaconda, 30 miles
away—in a locality where a suitable water supply was available for the
dressing—and to convey the ore this distance in order to concentrate it
by a wet method. The dressed ore assays 9 to 10 per cent. of copper.
It is important to note that the process of wet dressing involves
crushing the ore, and yields the product in a more or less finely
divided form. Most copper sulphide minerals are exceedingly brittle,
and break up to a very small size on crushing for concentration, so
that the copper concentrates usually include a large quantity of fine
material.
There are two general types of furnace available for
smelting—reverberatory furnaces and blast furnaces—and the questions
of the desirability and of the degree of crushing and concentration
depend to a large extent on the plant and furnaces adopted or proposed.
Blast-furnace treatment has hitherto often been considered the most
economical process for smelting copper ores, especially with regard to
fuel costs, but for many reasons it is not a convenient or efficient
furnace for the direct treatment of fine material. When it is desired
to employ the blast furnace, it is necessary to make up charges
consisting, to as great an extent as possible, of coarse material.
In consequence, when concentrating ores with a view to subsequent
blast-furnace treatment, the degree of crushing and dressing has to be
modified with these factors in view; otherwise a further preliminary
manipulation of the fine concentrates that are produced is rendered
necessary. Such modified dressing schemes involve a maximum of coarse
breaking and screening, the crushing and separating stages being thus
very gradual, and the units in the plant are multiplied, whilst the
process is rendered complex in consequence. With the greatest care,
moreover, large quantities of fines are bound to be produced, and have
to be dealt with by some means other than immediate blast-furnace
treatment.
Dressing schemes and plant for sulphide copper ores are thus often
complicated, particularly for the recovery of the values from the finer
material, and cannot be discussed at any length here. Reference should
be made to Richards or other standard works on the subject.
Public-domain text, read in full here on John Shaqi.
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