Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
As representative of wet-dressing practice, the Anaconda scheme may be
noted, as summarised below.
There are eight mills, each treating 1,000 tons of ore per day, and
conducting the—
Coarse crushing in Blake crushers.
Coarse sizing by trommels.
Coarse separation on Harz jigs of 1¼-inch and ⅞-inch feed.
Middlings crushing in rolls.
Middlings sizing by trommels.
Middlings separation on fine jigs of 7, 5, 2½, 1½, and
1 millimetre feed.
Finest crushing in Huntingdon mills.
Fines settling by spigot settlers.
Fines separation on Wilfley tables (471 are in use on the plant).
The muddy water goes to enormous settling ponds, where the slime
settles down, gradually drains, and dries, and it is afterwards used
for various purposes during the smelting operations; being dug out in
the form of a fine clay. A new form of centrifugal apparatus (the Peck)
is now being installed for the separation of this material. The
subsequent treatment of the products from the concentrating operation
is indicated in the diagram (fig. 12), from which it will be seen that
the—
_Coarse Concentrates_, 1¼, ⅞ (and ⅜) inch size, are smelted
in the blast furnaces.
_Fine Concentrates_, 7, 5, 2½, 1½, and 1 millimetre size,
pass to the roasters, and thence to the reverberatory
furnaces.
_Slimes_ are used for briquetting, and several other operations.
_Tailings_ pass to the dump.
[Illustration: Fig. 12.—Outline of Smelting Scheme at the Anaconda
Smelter, Montana, U.S.A.]
_B._ =Agglomeration of Fines.=—It has just been seen that the wet
concentration of ores (considered advisable in a large number of
cases) results in the production of a considerable quantity of
fine concentrate, a form of material not well suited for immediate
blast-furnace treatment.
In addition, smelters often receive considerable amounts of fines in
the smelting-ore supply, which it is not unusual to screen out and to
treat separately from the coarser materials.[4]
The alternatives for the treatment of fines, and more particularly of
fine concentrate, include smelting in reverberatory furnaces (usually
after roasting); blowing into the converter (a new process still in
the experimental stage); and blast-furnace treatment after suitable
preparation.
Blast furnaces have many advantages which lead to their extended use in
copper smelting practice, but one important feature, which also applies
to the smelting of other metals, has always to be borne in mind in
this connection—viz., _that material in a finely divided state cannot
be treated directly in a blast furnace without heavy losses_, and the
working of the furnace on such charges is not efficient.
No material less than ¼ to ⅜ inch in size, especially when in the form
of sulphides, should be fed as such into a modern blast furnace. Fines
in the furnace lead to—
Public-domain text, read in full here on John Shaqi.
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