Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Copper, 5·0 per cent.
Ferrous Oxide, 16 "
Silica, 45 to 50 "
Sulphur, 15 "
Lime, 0·7 "
Moisture, 15·0 "
Coke, 5·0 "
The different materials are stored in bins, and fed through doors to
conveyors, which discharge on to an elevator leading to a divided
hopper, each division of which feeds a pug-mill. The pug mills are long
troughs in which inter-moving bladed spindles rotate, churning up the
materials; the mixing being assisted by a water supply from above. The
mixture passes down a chute to one end of an auger machine, from which
it issues, through a steel ring, in the form of a continuous slab,
6 inches × 4 inches in section, to a cutter 10 feet distant, which
slices off bricks 10 inches long, each of which weighs about 10 lbs.
The bricks pass to a traveller, thence by another to feed bins. The
briquettes are not dried, but are used just as made with 15 per cent.
of moisture, and are generally the last item of the charge to be added
on the car. They crumble slightly, but are sufficiently strong to stand
the handling during charging.
Many similar methods, including hand processes, are employed.
(_b_) =Sintering Processes.=—This method of treating fines involves
roasting reactions, as well as the mechanical process of agglomerating.
Whilst it thus furthers the concentration obtained in the subsequent
furnace operation, since it eliminates some sulphur, it also utilises
the fuel value of the fines, and yields a product which works well in
the blast furnace. Several processes have been introduced, and the
M‘Murty-Rogers method installed at Wallaroo, S. Australia, illustrates
very well the principles upon which this class of treatment depends.
It is a sintering and roasting process similar in type to the
Huntingdon-Heberlein method for lead smelting, but lime is not used
as a rule. It is employed primarily for fine concentrates which are
somewhat siliceous.
=Charge.=—Must contain 15 to 35 per cent. silica, and 15 to 25 per
cent. sulphur.
=Pots.=—8 feet 6 inches in diameter, when used for ore, and 4 feet 6
inches deep; with vertical sides. There is a false grate 10 inches
above the bottom, pierced with ⅝-inch holes.
=Blast.=—1,000 cubic feet per minute at 13 to 20 ozs. pressure per
square inch.
=Capacity=, 8 to 10 tons. =Time=, 8 to 10 hours.
Public-domain text, read in full here on John Shaqi.
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