Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
=Method.=—Cover the grate with a layer of roasted material, light small
fire of wood, blow, and gradually charge in the ore whilst the blast
is on. Lime is unnecessary, but water is essential in the process, and
the ore must be very wet; 6 to 9 per cent. water being used for ore
charges, and 3 to 4 per cent. with rich mattes, otherwise working is
not uniform, and the losses by dusting are great. With the requisite
quantity of water present, the working is regular and uniform, there is
little dust, and the roasting is efficiently performed.
=Products.=—If ore is charged, a sintered mass of matte and ferrous
silicate results; if poor matte is used, the product is a rich matte
and ferrous silicate; and if rich matte is used, metallic copper and
ferrous silicate are obtained. At the end of the blow the charge is
tipped out and fed into the blast furnace.
=Costs.=—The method as employed at Wallaroo to treat 400 to 500 tons of
material per week, operated at a cost of 3s. 6d. per ton, or about 1s.
more per ton than for ordinary roasting.
Though this particular process is only, to the author’s knowledge,
employed at a few smelters, sintering or blast-roasting methods on
the same principle have been introduced at several other works, and
their adoption promises to lead to very successful results, being
particularly suited for the class of material indicated above. The
advantages claimed for the process are that—
(_a_) It saves heavy mechanical losses, such as those of
the dust resulting from calcining operations and from the
charging of hot calcines into reverberatory furnaces.
(_b_) It gives a product suitable for blast-furnace
smelting—often the cheapest and most convenient method of
working.
(_c_) It results in efficient roasting and good reduction
of sulphur, yields the product in an advantageous form for
subsequent smelting, and promotes a satisfactory removal of
impurities in the slag.
In addition, the process offers the possibility in the future of being
so modified as to leave in the adequately compacted products so much
sulphide that their fuel values can be realised in the blast furnace.
In other words, after the preliminary sintering process, to smelt the
(fine) sulphide-concentrates pyritically in the blast furnace.
Of the more recent types of machine for conducting the process of
sintering, that of Dwight and Lloyd is in operation at several
smelters. The moistened ore falls on to an endless chain conveyor,
composed of separate grids carried on wheels. The conveyor carries the
ore through the flame from a small furnace which starts its ignition,
and it is then drawn over a long suction chamber where air is sucked
through the hot mass, thus effectually roasting and sintering it. The
chamber has special devices which ensure the drawing in of the air
through the charge only, and so prevent inward leakage (see Fig. 16).
Public-domain text, read in full here on John Shaqi.
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