Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
In spite of the neutral atmosphere, however, the smelting of the
roasted materials usually results in a higher concentration than would
be expected from the calculation of the sulphur, copper, and iron in
the charge. The reason of this is that the smelting operation results
in some further elimination of the sulphur, which causes the production
of a higher grade matte. This additional elimination of sulphur in the
reverberatory furnace smelting of the roasted charge is due to the
reactions which take place on melting, between the oxides, sulphates,
and sulphides of copper, all of which exist in the products from the
roasters. These reactions are expressed by the equations—
Cu_{2}S + 2Cu_{2}O ➡ 6Cu + SO_{2}
Cu_{2}S + CuSO_{4} ➡ 3Cu + 2SO_{2},
which indicate a further addition of copper to the matte, and a
corresponding loss of sulphur. Thus a typical reverberatory charge of
the following composition:—
Silica, 27·2 per cent.
Iron, 31·0 "
Lime, 2·3 "
Sulphur, 8·4 "
Copper, 8·3 "
should theoretically yield, on melting down, a matte running—
─┐ ┌─ ─┐ ┌─
[8]Cu (8·3) -> Cu_{2}S 10·4 │ │ Cu 8·3 │ │ Cu 30 %
├─ = ─┤ S 8·4 ├─ or ─┤ S 30 %
S (8·4−2·1) -> FeS 17·6 │ │ Fe 11·3 │ │ Fe 40 %
─┘ └─ ─┘ └─
In actual practice however, the matte resulting from the reverberatory
smelting of the charge had the composition—
┌─
│ Cu 45 per cent.
─┤ S 27 "
│ Fe 28 "
└─
the 3 per cent. loss of sulphur causing a 15 per cent. increase in the
copper contents of the matte.
Experience in the working of the plant enables the management to
determine this important factor with fair accuracy, and thus from a
knowledge of the composition of the roaster product, to regulate and
control the grade of the matte produced at the reverberatories. In
modern reverberatory practice, therefore, the control of the furnace
products is carried out at the roasting plant, and the reverberatory
furnace has simply to melt the charge and ensure good settling.
_Anaconda Practice_ affords a good illustration. The foreman of the
reverberatory furnaces simply charges what is sent him from the
roasters, and practically nothing else is put in,[9] his duty being to
smelt this mixture and to obtain from it a clean slag and fluid matte.
He is not responsible for the grade of the matte, and if this is not
satisfactory, some change is made in the working at the roasters. The
reverberatory foreman does not learn the composition of the materials
passing into his furnace until he is furnished with the daily assay
reports on the following day.
Public-domain text, read in full here on John Shaqi.
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