Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
In modern practice, economical working still involves having the ratio
of size of hearth to size of fire-box as large as possible, but instead
of reducing the dimensions of the fire-grate to suit the hearth, a
large grate is built to commence with, and the hearth is constructed of
such a size as will utilise all the heat available. From this principle
of burning a large quantity of fuel and melting with it as much charge
as possible, the efficient and economical working of large furnaces has
been developed.
A grate area of about 28 square feet is now regarded as the minimum for
economical work at modern smelters, and fire-boxes up to 128 square feet
in area are usual in practice.
In small fire-boxes, only small quantities of fuel can be burned at
once, and in consequence, fresh firing is continually required, which
interferes greatly with the work of the furnace and decreases the
rapidity of heating. Each addition of cold fuel has a cooling effect on
the fire and furnace gases, the temperature in the hearth being found
to drop for a period of five or ten minutes by as much as 100° C., the
flame becoming smoky, red, and cold. A similar time is required for
the original temperature to be attained once more. Cold air is also
admitted every time the fire-box doors are opened for charging.
The advantages of large grate area therefore include:—
(_a_) Much less cooling of the furnace by frequent
additions of fuel.
(_b_) Higher temperatures, owing to the increased
calorific intensity of large quantities of fuel
burned at once.
(_c_) Less blanketing of the fire by fuel additions.
(_d_) Less chance of the whole of the grate area
being clinkered up at once, and in consequence,
less likelihood of interference with the rapid
combustion of the fuel.
The most rapid and economical smelting at the present day requires that
at least 0·7 lb. of coal be burned per minute per square foot of hearth
area.
A. ii.—_Draft._—The charge in a reverberatory furnace hearth is melted
chiefly by the heat from the hot gases passing over it, and in giving
up their heat to the charge, the gases become cooled down. The
heating of the charge is made continuous by the continual addition
of fresh fuel in the fire-box, and by the drawing of the flames over the
hearth by means of flues situated at the other end of the furnace and
leading to the stack. The flues and stack must be large enough to
cause sufficient draft through the furnace for the heated gases to be
drawn over the charge with sufficient rapidity, and much unsuccessful
work has been due to the fact that these requirements have not been
fulfilled. There should be a suction equivalent to at least 1 inch to
1·5 inches water pressure up the stack, this being readily measured by
water-manometers—a feature of modern working.
Public-domain text, read in full here on John Shaqi.
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