Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
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Draft, 1·7 inches.
Furnace No. 1 delayed 8 hours tapping and claying.
Furnace No. 7 down for repairs.
Bad coal on all furnaces.
Number of furnaces running, 6·67
Number of charges, 118
Ladles matte tapped, 47
Cupriferous material smelted per furnace, 246·7 tons.
_Tapping the Furnace._—Matte is usually withdrawn from these large
stores upon such occasions as it is required for the converters, though
sometimes when the supply has got ahead of the converters’ demands, the
matte is tapped and run outside the reverberatory building, being cast
into large matte-beds. The tap-holes are situated between the second
and third doors, and between the fourth and fifth; and each consists
essentially of a copper plate 2 inches thick and 25 inches square,
which at first stands back 9 inches from the outside of the wall.
Through this plate a 1-inch hole has been drilled. The tapping bar is
maintained inserted up this hole, being passed through the conical clay
plug which closes it. At the back of the plate is 21 inches of lining
material through which the tapping-hole passes. When the copper plate
shows signs of a red heat, it is an indication of the lining tending to
burn through; this part of the furnace is then cooled, the plate taken
out, a 9-inch layer of sand is rammed into position, and the plate is
thus moved forward a corresponding distance. Such a tap-hole plate
lasts for about five months.
The reverberatories are usually not tapped until they contain about 250
tons of matte. The operation of tapping is performed by withdrawing
the rod by means of a wedge and ring, when the matte flows along the
launders leading to the ladles for the converters; two ladles of about
8 tons capacity each are usually filled at once, each ladleful being
sampled at the runner. The tap-hole is then stopped with a cone of
clay, and the tapping-rod driven through it again.
Typical daily reports of the furnaces are appended in Tables VI. and
VII., and a monthly report on Table VIII.
TABLE VII.—FROM DAILY ASSAY REPORT—REVERBERATORY FURNACES. AUGUST 19,
1908.
Public-domain text, read in full here on John Shaqi.
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