Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Speaking in terms of the power house, it is also the “Age of Cast
Steel.” Twenty-five years ago the manufacturer and power house man were
quite content with their “saturated” steam temperatures and pressures.
With cast iron valves and fittings their plants were well equipped.
[Illustration:
STEEL CASTINGS SHOWING THE RISERS ON THE FLANGES
Castings for use on steam, ammonia, water lines, etc., must be of very
close-grained metal and require much larger risers than castings for
less exacting service.
]
But the world did not stand still. It became known that by heating the
steam out of contact with the water in the boiler it lost the moisture
which it carried and became dry and then could be charged with as much
additional heat as it was desired to give to it. This “superheated”
steam, of course, would do more work and it had also certain other
advantages which the old-fashioned “saturated” steam had not.
But while cast iron fittings gave satisfactory service up to
temperatures, say, around 450° F., they faltered when forced to work
under the new conditions which meant decidedly higher temperatures and
pressures. And, too, the repeated heatings and coolings which were often
necessary, disclosed a disadvantage previously unknown—a so-called
“permanent growth” of the cast iron which was attended by loss of
strength, and altogether it was soon found out that when superheated
steam was to be used, higher types of materials were advisable than
those which had been used under old conditions.
[Illustration:
STEEL CASTINGS IN THE ANNEALING OVEN
]
Superheated steam has rapidly come into general use. Some of the new
locomotives and most of the modern power plants are now built for as
much as 200° superheat, i.e., a total temperature of approximately 600°
Fahrenheit.
Valves and fittings of cast steel not only are the articles “de luxe”
for such service but they have come to be considered the necessary
articles and their advantages have only fairly begun to be appreciated.
Though our most august scientific societies are proposing and debating
upon systems of classification which shall include and satisfactorily
define all of our ferrous metals, a satisfactory one has not yet been
evolved, and, considering the intricacy of our ferrous metallurgy and
the discoveries which are being made almost daily, the outlook for a
strictly logical classification is not yet flattering.
With “Cast Steel” our metallurgical nomenclature is again faulty. Before
what we now call the “steel casting” was known, crucible steel was
poured into ingots, “forged” into tools just as it now is and often went
under the name “Cast Steel” to distinguish it from the contemporaneous
material, wrought iron. So to-day we buy many tools and implements which
bear the name cast steel, which we know to have been forged in bringing
them into their final shape.
Public-domain text, read in full here on John Shaqi.
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