Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
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Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
All plates must be rolled very accurately to gauge, allowance of
variation often being not over one or two hundredths of an inch. The
roller must be a man of experience and of very good judgment for slabs
for almost any plate may come of any one of several thicknesses and
lengths. He must know his temperatures, speeds of rolling and the amount
of reduction given with each pass, and, particularly in case of thin,
wide plates, the condition of his rolls, which after two or three days’
wear will produce plates thicker in the middle than at the edges. As the
“screw-down” man on top screws the rolls together a little with each
successive pass and the “hookers” under the roller’s direction keep the
plate entering the rolls properly, he must with his very accurate gauge
measure the thickness of the plate as it nears completion. Especially
when plates are ordered and paid for by average weight per square foot
must he judge accurately the thickness of the center of the plate where
he cannot measure, and pull down the edges enough that the finished
plate when sheared will average right.
It is fortunate for the steel mill men of this country which does not
know the advantages of the metric system that a steel plate one inch
thick weighs very close to 40.8 pounds per square foot. This is an easy
figure and the clerk, roller, hot bed foreman, weighers and all
concerned “think” in terms of a plate one foot square and one inch
thick. One-half inch plate, therefore, weighs 20.4 lbs.; ¼″, 10.2 lbs.;
and ³⁄₁₆″, 7.66 lbs. per square foot.
As will be seen when we consider wire drawing and cold-drawn seamless
tubes, the strength and other physical properties of steel depend first,
upon composition, and, secondly, upon temperature at which they are
hammered, rolled, or otherwise “worked.” Therefore, plates can be much
modified in physical properties by finishing at chosen temperatures. A
steel containing .19% of carbon and .45% of manganese, for instance,
which in one inch plate should give a tensile strength of around 55,000
pounds per square inch, 58,000 pounds in ½″ or 62,000 pounds in ¼″ when
finished at usual temperatures, by slightly “colder rolling” can be made
to show a considerably greater strength. Of course, the ductility is
somewhat reduced, but, with a moderate amount of cold rolling, it will
not be enough to do harm.
All of these and many other details must be not only kept in mind but
become second nature to the plate worker.
Public-domain text, read in full here on John Shaqi.
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