Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
The rolling of plate has been described thus in detail that a slight
conception can be obtained of the refinement and the minutia which is a
necessary part of modern mill practice. American outputs which have
grown to as much as several hundred tons per twelve-hour turn, require
that every operation move along with “clock-like” precision. But with
this immense tonnage and with all of the handicaps of occasional broken
rolls and machine parts, electric crane delays, and illness of important
men, the work must be and usually is kept up without serious delay.
Modern metallurgical and rolling mill practice is a marvel.
Sheets
[Illustration:
THE ROLLING OF SHEETS
]
Most plates are rolled from slabs which are about 36 inches wide, but
“sheets,” which are plates less than ³⁄₁₆″ thick are rolled from much
smaller-sized slabs known as “sheet bars.” After “pulling out” into
sheets these may be folded once or even more times, so that from two to
eight thinner sheets are rolled at once. That they may not weld or stick
together under the heavy pressure, they must be rolled colder than are
single plates. They are later trimmed and pulled apart. Some mills start
sheet bars of smaller size, for each sheet a separate piece, which,
after drawing out somewhat are piled, two, three, four or five high.
With coal or charcoal dust—either dry or mixed with water—between them,
they are heated and rolled, the charcoal and coal dust keeping them from
sticking together. After annealing, pickling, etc., they may be cold
finished in polished rolls or otherwise treated according to the purpose
for which they are intended. After straightening some are galvanized,
others are tinned, blued or painted. Most of them are sold “black,”
i.e., with no coating at all. Terneplate has a coating of 75% of lead
and 25% of tin.
The Rolling of Rails and Structural Shapes
It will be readily understood after reading the above, that, instead of
using plain rolls, mills for rolling steel rails, I beams, channels,
angles, Z bars, rods, etc., must have grooved rolls. For these products
the first pass will be through a groove slightly smaller than the bloom
or billet. Successive passes will be through other grooves in the same
set of rolls which will gradually make smaller and bring more nearly to
the finished shape the piece being rolled.
[Illustration:
RAIL IN THE FINISHING ROLLS
]
Public-domain text, read in full here on John Shaqi.
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