Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Customers, of course, have a right to see that their specifications are
lived up to. Though years ago the mills perhaps intentionally sold to
customers products which did not fulfill his specifications to the
letter, it is not generally so to-day. Now the mills’ own inspectors are
commonly more severe in their rejections of products than are the
representatives which the customers themselves send. Not only does the
mill laboratory make careful and accurate analysis of each heat or batch
of steel made, but, after its application to orders, pieces of plate,
shapes or rails rolled from it are examined, gauged, and test bars of
the steel are pulled in the physical testing laboratory.
The mill rightly recognizes that it is for its own interest that the
standard of its product be kept high.
A trip through one of the large steel plants with its furnaces, its
blooming and slabbing mills, its rail, plate, structural and rod mills
is one of the most interesting that can be taken. If the visitor is not
afraid of smoke or dust or of what seems to him an uncomfortable heat on
a warm day he will discover new worlds. No particular attention is paid
to the casual visitor to the plant, but, for those who show real
interest, steel men have a warm welcome, from manager to the sample
boys.
CHAPTER XVIII
THE ROLLING OF RODS
Steel rods and what we will call large wires are rolled from billets
which are long, and approximately square blocks of steel. The size and
shape of the billets used vary, depending upon the process and the size
of the rod to be rolled. Much of the finished rod is sold as such for
various purposes for which round steel is desired and an immense tonnage
of one of the smaller sizes is used as the intermediate raw material
from which wire is drawn.
Rod mills have a very interesting history, which, by the way, is but one
of several histories of the development of the iron and steel processes
and products which should make us proud of the genius of man in the way
of metallurgical, mechanical and business development.
The Belgian Mill
The first bars and rods were rolled in the old two-high mill, where,
after each pass they were pulled back over the top roll and inserted
into the next groove by the roller as is usual with the two-high mill.
Then along came the three-high mill which probably resulted in greater
advantage to rod rolling than to other lines, important, even, as it was
to them.
Public-domain text, read in full here on John Shaqi.
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