Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Instead of looping the rod around and back through the rolls he put
several sets of rolls each in front of the other with every other pair
vertical. This alternate horizontal and vertical roll arrangement was
necessary because the reduction of the billet or rod in any pass can be
only in a direction perpendicular to the axis of the rolls. The roller
and catcher had given it a quarter-turn twist each time they started it
into the two-high rolls. Bedson’s successive pairs of rolls were set
close together, each pair being speeded enough that it took the rod
exactly as fast as the preceding pair delivered it. The billet or rod,
therefore, traveled through them in a straight line.
This continuous process was, of course, of great advantage in that
considerable speed could be attained and there was not the rapid cooling
nor the opportunity for loss by scaling from exposure to the air which
occurred with the long loops of the Belgian Mill. It was a great
advance, but the speed was yet held down by the finishing pass and the
inability of the reel to coil the rod fast enough.
The greatest development came through the inventive genius of two men,
Charles Morgan and George Garrett, who developed the two separate types
of mill which have made the rod rolling industry what it is to-day. The
work of both was done in this country.
The Morgan Continuous Mill
Morgan’s also was a continuous process. The billet was put in at one end
of a new type of heating furnace which Morgan devised, and was gradually
pushed along to the other end. From this second or outgoing end, the
long, narrow, white-hot billet went through several pairs of two-high
rolls set close together, each successive pair having smaller grooves
than the one preceding it, so that, after traversing these several pairs
of rolls, the rods emerged from the last pair finished, having traveled
in a straight line through them.
Hand reeling was much too slow for Morgan who invented two different
types of high-speed automatic reel which, in the highly speeded mills of
to-day, receive and coil wire coming from the finishing passes at speeds
of over one-half mile per minute. It is stated that the billets and rods
therefrom traverse the rolls so fast and the pressure is applied so
quickly and so hard that the rods emerging from the finishing passes are
hotter than were the billets when they went into the rolls.
[Illustration:
THE BILLET TRAVERSES THE MORGAN CONTINUOUS MILL AT HIGH SPEED EMERGING
FROM THE LAST ROLL AS FINISHED ROD
]
As was explained, no reduction in thickness is brought about by the
sides of the grooves in the rolls. Therefore, a bar or rod must be
turned after each pass unless Bedson’s alternating horizontal and
vertical rolls are used. This turning Morgan did in spiral tubes
inserted between the successive sets of rolls, all of which were
horizontal. These tubes operate as does the “rifling” in a gun barrel,
in turning the rod.
Public-domain text, read in full here on John Shaqi.
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