Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
As was seen in the rolling of plates, “cold working” raises the
strength, lowers the ductility and embrittles steel more than does the
regular “hot working” at the cherry-red or white heats which are usual
in the forging and rolling processes. If the so-called “cold finishing”
at very low red or black temperatures affects the physical properties of
plates, it can be readily understood that cold-drawing of wire and of
seamless tubes at ordinary temperatures of 70 to 100° F., must
considerably accentuate the effects noted. So much is this so that drawn
wires and tubes have to be frequently annealed, i.e., heated to a good
red heat for a time between successive trips through the dies, annealing
having the effect of off-setting the lowered ductility and increased
brittleness which would cause the wire to break. In some cases the wire
has to be annealed after each pass or draft, but oftener several passes
are possible before annealing is necessary. This depends largely upon
the quality of the steel used and the amount of “reduction” attempted in
each pass.
The raw material, No. 5 soft wire rod, which is about one-fifth of an
inch in thickness, comes to the wire-drawing plant from the rod mill.
This No. 5 rod is the thinnest which the mills have found it economical
to roll, so further pulling down in size can best be done by “drawing.”
[Illustration:
BEFORE DRAWING INTO WIRE THE SCALE MUST BE REMOVED FROM THE RODS BY
“PICKLING” IN ACID
]
As all iron and steel materials which have cooled in air from a red heat
are covered with a hard, brittle scale of iron oxide, the rod must first
be “pickled,” i.e., digested in hot, weak sulphuric acid, which, in 10
or 15 minutes so dissolves and loosens the hard surface that it can be
readily jarred loose and washed off. By immersion in a vat of boiling
milk of lime, the pickled rod is given a lime coating which neutralizes
any acid which remains, and, when dry materially aids in the lubrication
of the wire while it is going through the dies. Thorough drying, called
“baking,” is accomplished in the dry house at 300 or 400° F., from which
the rod with soft, scaleless, lime-coated surface goes to the “drawing”
benches. After rinsing free from the pickling acid, the wire is often
allowed to acquire a soft film of rust by spraying it with water and
keeping it wet in the air for a short time before going to the lime vat.
This rust or “sull” coat itself assists in the lubrication. However, the
color of the product is not as good as when the “sull” coat is not used,
and such wire usually goes into articles for which darker color is no
drawback.
[Illustration:
SINGLE WIRE-DRAWING BLOCK
]
[Illustration:
A WIRE-DRAWING DIE
]
Public-domain text, read in full here on John Shaqi.
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