Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Very naturally the drawing of wire requires use of much greater power
than the rolling of rod and the speed of drawing is nowhere near as
great. Therefore the cost of wire is comparatively much greater than the
cost of rolled products. In the case of watch springs it was once
computed that the product had to bring 50,000 times the cost of the
steel from which the wire was drawn.
“Continuous” wire drawing has not been so successful nor advantageous as
was the continuous rolling of rods. It has been possible in a small way
and with certain grades of the product to apply the continuous process,
but, mainly on account of mechanical difficulties, continuous drawing of
wire seems to be comparatively unimportant.
CHAPTER XX
THE MANUFACTURE OF PIPE AND TUBES
Tubes of some sort have been in use by man since very early times.
Nature provided the first ones in the way of hollow stems of shrubs,
such as alder and bamboo. Some of these we saw in use by the early
smiths conveying the blast of air from their goat-skin bellows into the
crude clay furnaces built in the hillside.
Tubes made of clay, stone, lead and bored logs were also used. Much
later pipes made of cast iron came into rather extended use for the
conveyance of water. The general use of gunpowder greatly accelerated
the manufacture of small tubes which the smiths produced for gun barrels
by hammering and welding together long, red-hot strips of wrought iron
about round rods or “mandrels.” About 1815 illuminating gas came to be
used in England for house lighting. This brought a demand for tubes of
considerably greater length, which were first made by screwing or
otherwise fastening together old gun barrels which were very plentiful
at that period.
The first patents for the making of welded pipe as we know it were taken
out in 1824 and 1825, the latter for the butt-welding method of pulling
a narrow iron plate, called “skelp,” through a bell-shaped orifice which
curled it and welded the edges together very much as is done to-day by
this process.
Our modern pipe of both butt-weld and lap-weld varieties is manufactured
either from wrought iron or from soft steel.
The Butt-Weld Process
[Illustration:
EARLY WATER PIPES
]
[Illustration:
HOW BUTT-WELD PIPES ARE MADE
]
From the double refined puddled iron, in the case of wrought iron, or
from billets of soft Bessemer or open-hearth steel, long narrow plates
are rolled. The width and thickness of these plates, which are known as
“skelps,” are exactly such as will give pipe of the desired diameter and
gauge. In order that the weld may be solid all along, the skelp as it
leaves the rolls has edges not exactly square but very slightly beveled,
so that the surface which is to form the interior of the pipe is
slightly narrower than the other.
Public-domain text, read in full here on John Shaqi.
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