Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
The tube to be drawn is threaded over the long rod which is anchored in
place, and the forged-down small end is pushed through the “die,” very
firmly fastened to the bench near its center. The pliers take hold of
the forged-down end of the tube with a vise-like grip, and are then
hooked into the draw chain. The tube is thus slowly drawn through the
hole in the die. As these dies are of very hard material, either hard
cast iron or hardened steel with hole a little smaller than outside of
the tube, they compress the tube upon the mandrel inside and the
thickness of wall is thus regulated, the excess metal being squeezed out
so that the tube is very materially lengthened. Tallow or grease with
the lime-coat lubricate the tube, a little being continually drawn into
and through the somewhat funnel-shaped die.
As was the case with the “cold finishing” of plate and the drawing of
wire, this cold working increases the elastic limit and tensile strength
of the steel. So cold-finished tubes are stronger than hot-finished. For
many purposes such increase in strength is highly desirable. The
exterior of the tube is also made very smooth and uniform in diameter by
the drawing.
[Illustration:
HOW TUBES ARE DRAWN
]
The cold-drawing has a disadvantage, however. It somewhat embrittles the
steel, as may be inferred from the increase in strength. This is not a
serious matter, however, unless the cold-drawing has been overdone.
But for smaller sizes of tubing many drawings have to be resorted to, to
reduce the steel to the size required. Sometimes ten or even fifteen
passes are required before the tubes reach their final size. In such
case the tubes have to be annealed and repickled, limed and dried after
each pass or two in order to restore to the steel its ductility. If this
were not done the tube would eventually break in the die.
The last pass is through an accurate “sizing” die which corrects any
variation in inside or outside diameter.
As the pulling strain which the steel will stand is limited, too much of
a reduction in size in any single pass must not be attempted.
As annealing, pickling, drying, etc., have to be done after every pass
or two, a considerable period of time elapses between the piercing of
the billet and its final pass as a small tube. For economy in handling,
tubes cannot be considered or handled singly, but must be treated in
quantity, so this period between billet piercing and the final pass may
be as much as two weeks, possibly more.
The tubes must next be straightened. This is done in cross rolls as has
been mentioned under the manufacture of lap-welded pipe, or in various
other types of machines.
[Illustration:
CUPPING AND DRAWING SEAMLESS TUBES FROM PLATES
]
Much seamless tubing goes into automobile, bicycle, and various other
products for which very high grade and perfect material is desirable.
One of the many interesting applications of seamless tubing is its use
in very fine sizes for hypodermic needles.
Public-domain text, read in full here on John Shaqi.
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