Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
In every ton of molten cast iron there are approximately 70 pounds of
carbon, 25 pounds of silicon, and 15 pounds of manganese or a total of
about 2000 pounds of these metalloids in the fifteen-ton charge of
molten metal which goes into the ordinary steel plant converter.
We know that if burned in a furnace this ton of high grade fuel would
generate much heat. Burned _inside_ of the mass of molten metal it
generates exactly that same amount of heat and the heat is applied with
such rapidity, directness and efficiency that the molten iron which had
a temperature of 2300° F., say, when charged, in nine or ten minutes has
become steel with a temperature of about 3000° F. simply through this
rapid oxidation of its 4 to 6 per cent of metalloids.
How the blast under 15 to 30 pounds per square inch is applied through
little nozzles in the bottom of the modern “converter” and the several
types of vessels with which Bessemer experimented in the course of his
investigations are shown in the illustrations.
Nor is it necessary that the air be blown through the metal. Air blown
upon its surface accomplishes practically the same purpose, and in many
of the steel foundries of to-day smaller converters of this
“surface-blown” type are used for producing steel for castings. The
large steel plants, however, use the larger “bottom-blown” converter.
Two or three of these vessels, working with proper metal from the
“mixer,” produce an immense tonnage of steel each 24 hours.
The “mixer” is quite necessary. It is a large vessel or furnace holding
and keeping hot from 75 to 300 or more tons of metal from the blast
furnace. It mixes and equalizes irons of various compositions, so that
the converters have the advantage of uniform and hot metal with which to
work.
In addition it is made to perform a “refining” service. By mixing into
the metal a quantity of manganese, considerable of the sulphur present
(a deleterious substance) is removed.
The fifteen or twenty minute blowing of 15 tons of metal in the big
egg-shaped converters of a steel plant presents a spectacle which, when
once observed, will never be forgotten.
One sees a little “dinky” engine come shooting into the converter
building with its ladle of molten iron from the “mixer.” With America’s
time saving routine not a single minute is lost while emptying the metal
into the converter, now in a horizontal position. Almost before the
ladle is out of the way, the converter swings to the upright position
with the blast already on, for otherwise the metal would flow into the
tuyère holes at the bottom.
[Illustration:
COMPARISON OF INGOTS
Public-domain text, read in full here on John Shaqi.
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