Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
The “precipitation” of graphite which is necessary for softness is
brought about mainly through the influence of silicon, which we before
termed the “softener.” Other conditions being equal, the higher the
silicon (if not above 4 per cent), the higher will be the graphite and
the lower the combined carbon; and vice versa, the lower the silicon the
lower will be the graphite and the higher the combined carbon. It is
mainly due to the “combined carbon” which is left after precipitation of
the graphite that the alloy has greater strength, hardness, and closer
grain. So, just as the steels are stronger and harder as the carbon
increases (in steel all the carbon is combined), so, other conditions
being equal, the strengths and hardnesses of the cast irons, within
usual limits, increase as the combined carbon increases.
[Illustration:
No. 92d. SEMI-STEEL. A CLOSER GRAINED AND YET STRONGER CAST IRON
]
[Illustration:
No. 33e. MOTTLED CAST IRON
So-called because it is a mixture of white and gray iron.
]
Just here it is interesting to remember that from the standpoint of
metallography _cast irons are simply steels in which there is what we
might call an impurity or an adulterant, graphite crystals_. It will be
seen at once that could these graphite crystals be removed from the cast
irons shown in photomicrographs No. 74, No. 92d, No. 30 and No. 31, we
would have alloys quite similar in appearance to the steels shown in
photomicrographs No. 3b and No. 22c which appeared on pages 77 and
78.[7]
Footnote 7:
Magnification 70 diameters.
[Illustration:
No. 7. WHITE CAST IRON
]
So the softer cast irons which are used for valves and fittings, machine
parts, radiators, hollowware, etc., have high silicon. Parts that do not
have to be machined can be of “harder” iron; i. e., made of iron having
lower silicon content.
Manipulation of the silicon content is not the only method by which the
hardness of cast iron can be influenced. Graphite can “precipitate”
(i.e., separate throughout the casting) only if sufficient time is given
it to do so. That is, the cooling of the casting after pouring must be
sufficiently slow. In a sand mold the iron remains molten for a time,
and after solidification it cools slowly enough that the greater portion
of the carbon separates as graphite. Therefore, castings of proper
composition made in sand molds are soft and machinable.
If the iron is poured into a mold the surfaces of which are made of
iron, the molten metal upon entering becomes solid almost as soon as it
takes the form of the mold, and it cools with great rapidity. Under such
conditions the carbon of the alloy is denied the time necessary to
change into the graphitic form and the casting has a white fracture and
is so hard that it cannot be machined.
[Illustration:
SECTION OF CHILLED CAR WHEEL
Showing white iron rim.
]
Public-domain text, read in full here on John Shaqi.
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