Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
In general, molding may be said to be done in “pit” or on the “floor”
for large work, on the “bench” for smaller work, or by “machine.” Pit,
floor, and bench molding are applicable for production of castings of
all sizes and descriptions and this general type which we might term
“hand molding,” is the form that has been practiced longest. Molding
machines are more or less recent inventions which have enabled certain
standard shapes and sizes of castings which are in sufficient demand to
be produced in great numbers by unskilled workmen and therefore at less
cost than is possible by the older hand method.
Each design for casting may be said to demand individual treatment, and
the molder must select that method out of the many which alone, perhaps,
can be successful. The subject is such a broad one that little will be
here attempted further than to give by description and illustration the
predominant points of the making of molds and castings. A simple,
typical case of bench molding will be taken, that the relation of
pattern, mold, core and casting may be clear.
The molding sands used are usually natural sands which contain greater
or lesser amounts of clay, which, when moist, acts as a “binder” of the
grains of sand. When used without drying, the mold is said to be a
“green sand” mold; if dried, a “dry” or “baked” mold, as the case may
be. The majority are “green sand” molds.
For the usual casting of which only a few or several duplicates are
wanted, the “split” pattern is generally the most convenient.
The two halves of the mold, the “cope” (top) and the “drag” (bottom),
are separately made in the two parts of the “flask” or molding box by
“ramming” properly selected and “tempered” (moistened, mixed, and
sieved) sand over the halves of the pattern. Of these, the drag is made
first over the lower half of the separable pattern placed flat side down
upon a bottom board. After “ramming,” i.e., packing the sand, just hard
enough but not too hard, this half mold is reversed and the top half of
the pattern placed upon the lower half, now at the upper face of the
drag and flat side up. A little “parting powder” or fine, dry sand is
sprinkled over the fresh surface of the half mold so that the upper
half, next to be made, will not stick to the lower half, but can be
lifted off at the proper time.
[Illustration:
IT MAY BE BENT DOUBLE READILY WITHOUT BREAKING. (FIG. B)
]
The cope half of the two-part “flask” is now put on, filled and rammed
with sand as was the drag. Any extra sand is scraped off with a straight
edge and at the proper place a hole is cut with the “sprue cutter”
straight down through the cope to the “parting.” More commonly, perhaps,
this “sprue” hole is made by withdrawing a “sprue” stick (of wood) about
which sand had been packed during the making of the cope. It is through
this hole that the molten metal will be poured into the mold.
[Illustration:
Public-domain text, read in full here on John Shaqi.
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