The next step is the clothing of the ribs with plates. As they
reach the yard the plates are square and flat, but they are passed
through rollers of various kinds, from which they issue in any shape
desired—hollowed like a spoon, curved lengthwise or breadthwise or
diagonally, as the contour of the ship may call for. A steam or
hydraulic plane smooths them down as though they were the softest of
whitewood; another machine trims the edges as easily as a woman cuts
silk with a pair of scissors. Then, suspended by iron chains, they are
thrust between the jaws of a punching machine, which has a resemblance
to a sinister human face with a flat nose, a long upper lip, and a
small chin. The jaws close upon them and bite out, ten at a time, the
holes for the rivets by which they are to be fastened to the frame.
As they are hoisted up to the workmen, each fits the exact place
designed for it and takes its part in the softly swelling lines of
the ship. They are put on in rows, or, as rows are technically called
in this connection, “strakes,” which are lettered alphabetically, A
being the row riveted to the keel. The upper edge of A overlaps the
lower edge of B, and the lower edge of C overlaps the upper edge of
B, and thus while one row of plates like B has both edges hidden, the
row above it has both edges exposed, which minimizes resistance to the
progress of the ship. We all know what caulking a wooden vessel is—the
wedging of all seams between the planks with oakum and tar. An iron or
steel ship is also caulked, but in her case the word has a different
meaning. The sharp edges of the plates are merely turned in with a
chisel, and they meet so closely that no insertion is necessary to
exclude the water.
[Illustration: Frames of the City of New York, looking aft—July 19,
1887.]
First held in place by bolts and nuts, the plates are finally secured
by the rivets, the holes for which have previously been countersunk
by machinery, so that there are no protuberances. The rivets go right
through, and have double heads: millions of them are used, and every
one of them is examined and checked before the work is passed as
satisfactory.
[Illustration: Frames of the City of New York, looking forward—July 19,
1887.]
At last the hull is closed in, and hundreds of artisans toil upon it,
inside and out. At the end of a year, perhaps, the ship is ready for
launching, by which time, if she is of the same dimensions as the City
of New York or the City of Paris, seven thousand tons of material have
been placed in position, one casting alone—the sternpost—weighing
twenty-six tons. She is a steel ship, but in addition to the metal,
one hundred and twenty thousand cubic feet of timber, brought from all
parts of the world, have been used in her. From the cradle in which she
lies to the promenade deck she rises to a height of fifty feet or more,
and she looks as immovable as a fortress.
Public-domain text, read in full here on John Shaqi.
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