Chemical apparatus; Electroplating; Glass blowing and working; Glass coatings; Glass grinding and polishing; Lampwork; Mirrors
Zinc alloys with soft solder very easily, and by so doing entirely
spoils it, making, it "crumbly," dirty, and preventing it running.
Consequently, in soldering up zinc great care must be taken to prevent
the solder becoming appreciably contaminated by the zinc. To this end
the zinc surfaces are cleaned by means of a little hydrochloric acid,
which is painted on instead of chloride of zinc. Plenty of solder is
melted on to the work, and is drawn along over the joint by a single
slow motion of the soldering bit. The iron must be just hot enough to
make the solder flow freely, and it must never be rubbed violently on
the zinc or allowed to linger in one spot; the result of the latter
action will be to melt a hole through the zinc, owing to the tendency
of this metal to form an easily fusible alloy with the solder.
The art of soldering zinc is a very useful one in the laboratory. The
majority of physicists appear to overlook the advantages of zinc
considered as a material for apparatus construction. It is light,
fairly strong, cheap, easily fusible, and yet hard and elastic when
cold. It may be worked as easily as lead at a temperature of, say,
150 deg. to 200 deg. C, and slightly below the melting-point (423 deg. C.) it is
brittle and may & powdered. The property of softening at a moderate
temperature is invaluable as a means of flattening zinc plate or
shaping it in any way. During the work it may be held by means of an
old cloth. Zinc sheet which has been heated between iron plates and
flattened by pressure retains its flatness very fairly well after
cooling.
Sec. 98. Soldering other Metals.
Iron.
The iron must be filed clean and then brushed with chloride of zinc
solution. Some people add a little sat ammoniac to the chloride of
zinc, but the improvement thus made is practically inappreciable. If
the iron is clean it tins quite easily, and the process of soldering
it is perfectly easy and requires no special comment.
Brass.
The same method as described for iron succeeds perfectly. The brass,
if not exceedingly dirty, may be cleaned by heating to the temperature
at which solder melts (below 200 deg. C.), and painting it over with
chloride of zinc, or dipping it in the liquor. If now the brass be
heated again in the blow-pipe flame, it will be found to tin perfectly
well when rubbed over with solder.
German Silver, Platinoid, Silver, and Platinum are treated like iron.
With regard to silver and platinum the same precautions as recommended
in the case of zinc must be observed, for both these metals form
fusible alloys with solder.
Gold when pure requires no flux. Standard gold, which contains copper,
solders better with a little chloride of zinc.
Public-domain text, read in full here on John Shaqi.
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