Chemical apparatus; Electroplating; Glass blowing and working; Glass coatings; Glass grinding and polishing; Lampwork; Mirrors
If the object is of considerable size it is most conveniently heated
on the forge; if small the blowpipe is more convenient. In the
latter case, place the work on a firebrick, and arrange two other
bricks on edge about it, so that it lies more or less in a corner. A
few bits of coke may also be placed on and about the work to increase
the temperature by their combustion, and to concentrate the flame and
prevent radiation. The temperature is gradually raised to a bright
red heat, when the spelter will be observed to fuse or "run," as it is
technically said to do.
If the cleaning and distribution of flux has been successful, the
spelter will "run" along the joint very freely, and the work should be
tapped gently to make sure that the spelter has really run into the
joint. The heating may be interrupted when the spelter is observed to
have melted into a continuous mass. As soon as the work has fallen
below a red heat it may be plunged into water, a process which has the
effect of cracking off the glass-like layer of borax.
There is, however, some risk of causing the work to buckle by this
violent treatment, which must of course be modified so as to suit the
circumstances of the case. If the joint is in such a position that
the borax cannot be filed off, a very convenient instrument for its
removal by scraping is the watchmaker's graver, a square rod of hard
steel ground to a bevelled point (Fig. 80).
Fig. 80.
Several precautions require to be mentioned. In the first place,
spelter is merely rather soft brass, and consequently it often cannot
be fused without endangering the rest of the work. A good protection
is a layer of fireclay laid upon the more delicate parts, such for
instance as any screwed part.
Gun-metal and tap-metal do not lend themselves to brazing so readily
as iron or yellow brass, and are usually more conveniently treated by
means of silver solder.
Spelter tends to run very freely when it melts, and if the brass
surface in the neighbourhood of the joint is at all clean, may run
where it is not wanted. Of course some control may be exercised by
"soiling" with fireclay or using an oxidising flame; but the erratic
behaviour of spelter in this respect is the greatest drawback to its
use in apparatus construction. The secret of success in brazing lies
in properly cleaning up the work to begin with, and in disposing the
borax so as to prevent subsequent oxidation.
Sec. 100. Silver Soldering.
This process resembles that last described, but instead of spelter an
alloy of silver, copper, and zinc is employed. The solder, as
prepared by jewellers to meet special cases, varies a good deal in
composition, but for the laboratory the usual proportions are:
For soft silver solder
Fine silver 2 parts
Brass wire 1 part
For hard silver solder
Sterling silver 3 parts
Brass wire 1 part
The latter is, perhaps, generally the more convenient.
Public-domain text, read in full here on John Shaqi.
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