Chemical apparatus; Electroplating; Glass blowing and working; Glass coatings; Glass grinding and polishing; Lampwork; Mirrors
At ordinary temperatures ebonite is hard and brittle and breaks with a
well-marked conchoidal fracture. At the temperature of boiling water
the ebonite becomes somewhat softened, so that it is readily bent into
any desired shape; on cooling it resumes its original hardness.
This property of softening at the temperature of boiling water is a
very valuable one. The ebonite to be bent or flattened is merely
boiled for half an hour or so in water, taken out, brought to the
required shape as quickly as possible, and left to cool clamped in
position.
The sheet ebonite as it comes from the makers is generally far from
flat. It is often necessary to flatten a sheet of ebonite, and of
course this is the more easily accomplished the smaller the sheet.
Consequently a bit of ebonite of about the required size is first cut
from the stock sheet by a hack-saw such as is generally used for
metals. This piece is then boiled and pressed between two planed iron
plates previously warmed to near 100 deg. C.
With pieces of ebonite such as are used for the tops of resistance
boxes, measuring, say, 20 X 8 X 11 inches, very little trouble is
experienced. The sheets when cold are found to retain the flatness
which has been forced upon them perfectly well. It is otherwise with
large thin sheets such as are used for Holtz machines. I have
succeeded fairly, but only fairly, by pressing them in a "gluing
press," consisting of heavy planed iron slabs previously heated to
100 deg. C.
I do not know exactly how best to flatten very thin and large sheets.
It is easy to make large tubes out of sheet ebonite by taking
advantage of the softening which ebonite undergoes in boiling water.
A wooden mandrel is prepared of the proper size and shape. The
ebonite is softened and bent round it; this may require two or three
operations, for the ebonite gets stiff very quickly after it is taken
out of the water. Finally the tube is bound round the mandrel with
sufficient force to bring it to the proper shape and boiled in water,
mandrel and all. The bath and its contents are allowed to cool
together, so that the ebonite cools uniformly.
Tubes made in this way are of course subject to the drawback of having
an unwelded seam, but they do well enough to wind wire upon if very
great accuracy of form is not required. If very accurate spools are
needed the mandrel is better made of iron or slate and the spool is
turned up afterwards. The seam may be strapped inside or at the ends
by bits of ebonite acting as bridges, and the seam itself may be
caulked with melted paraffin or anthracene.
Working Ebonite.
Public-domain text, read in full here on John Shaqi.
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