Chemical apparatus; Electroplating; Glass blowing and working; Glass coatings; Glass grinding and polishing; Lampwork; Mirrors
The surface of the lens can be roughly shaped by turning to a template
or pattern made by cutting a circular arc (of the same radius as the
required surface) out of a bit of sheet zinc. Another very handy way
of making templates of great accuracy is to use a beam compass
(constructed from a light wooden bar) with a glazier's diamond instead
of a pencil. A bit of thin sheet glass is cut across with this
compass to the proper curvature--which can be done with considerable
accuracy and the two halves of the plate, after breaking along the
cut, are ground together with a view to avoiding slight local
irregularities, by means of a little fine emery and water laid between
the edges. In this process the glass is conveniently supported on a
clean board or slate, and the bits are rubbed backwards and forwards
against each other.
Sec. 56. It is not very easy for a beginner to turn a bit of
anything--iron, wood, or glass--with great accuracy to fit a template,
and consequently time may be saved by the following procedure, applied as
soon as the figure of the template is roughly obtained. A disc of
lead or iron, of the same diameter as the glass, and of approximately
the proper curvature, is prepared by turning, and is armed with a
handle projecting coaxially from the back of the disc. The glass
revolving with moderate speed on the lathe, the lead tool, supplied
with coarse emery and water, is held against it, care being taken to
rotate the tool by the handle, and also to move it backwards and
forwards across the disc, through a distance, say, up to half an inch;
if it is allowed to overhang too much the edges of the glass disc will
be overground. By the use of such a tool the glass can readily be
brought up to the template.
The only thing that remains, so far as the description of this part of
the process goes, is to give a note or two as to the best way of
making the lead tools, and for this purpose the main narrative of
processes must be interrupted. The easiest way is to make a set of
discs to begin with. For this purpose take the mandrel out of the
lathe, and place it nose downwards in the centre of an iron ring of
proper diameter on a flat and level iron plate.
The discs are made by pouring lead round the screw-nose of the
mandrel. This method, of course, leaves them with a hole in the
centre; but this can be stopped up by placing the hot disc (from
which the mandrel has been unscrewed) on a hot plate, and pouring in a
sufficiency of very hot lead; or, better still, the mandrel can be
supported vertically at any desired distance above the plate while the
casting is being poured. Lead discs prepared in this way are easily
turned so as to form very convenient chucks for brass work, and for
use in the case now being treated, they are easily turned to a
template, using woodturners' tools, which work better if oiled, and
must be set to cut, not scrape.
Public-domain text, read in full here on John Shaqi.
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