Popular Technology; or, Professions and Trades. Vol. 2 (of 2)Hazen, Edward
History
Popular Technology; or, Professions and Trades. Vol. 2 (of 2)
Hazen, Edward
Industrial arts; Occupations
2. When quartz pebbles or flints are employed, they must be first
reduced to powder. This is done by grinding them in a mill, after they
have been partially reduced, by heating them in the fire, and plunging
them into cold water. Sand has the advantage of being already in a
state of division sufficiently minute for the purpose. To prepare it
for application, it only requires to be washed and sifted, in order to
free it from the argillaceous and other substances unfit for use. A
great proportion of the sand employed in the manufacture of the better
kinds of glass in the United States, is taken from the banks of the
Delaware River.
3. The alkaline substances used are potash and soda. For the finer
kinds of glass, pearlash, or soda procured by decomposing sea-salt, is
used; but, for the inferior sorts, impure alkalies, such as barilla,
Scotch and Irish kelp, and even wood-ashes, as well as the refuse of
the soap-boiler's kettle, are made to answer the purpose. Lime, borax,
and common salt, are also frequently used as a flux in aid of some of
the other substances just mentioned.
4. Of the metallic oxydes which make a part of the materials of some
glass, the deutoxyde of lead, or, as it is usually denominated, red
lead, is the most common. This substance is employed in making flint
glass, which is rendered by it more fusible, heavy and tough, and more
easy to be ground or cut, while, at the same time, it increases its
brilliancy and refractive power.
5. Black oxyde of manganese is also used in small quantities, with the
view of rendering the glass more colorless and transparent. Common
nitre produces the same effect. White arsenic is also added to the
materials of this kind of glass, to promote its clearness; but, if too
much is used, it communicates a milky whiteness. The use of this
substance in drinking vessels is not free from danger, when the glass
contains so much alkali as to render any part of it soluble in acids.
6. The furnace in which the materials are melted is a large conical
stack, such as is represented at the head of this article. In some
cases, it is surrounded by a large chimney, which extends above the
roof of the building. In the sides are several apertures, near which
are placed the crucibles, or melting-pots, containing the materials.
The fuel is applied in an arch, which is considerably lower than the
surface of the ground on which the operators stand, while at work.
7. The melting-pots are made chiefly of the most refractory clays and
sand. Much of the clay used for this purpose, in many of the
glass-houses in the United States, is imported from Germany. The
materials, having been sifted, and mixed with a suitable quantity of
water, the homogeneous mass is formed into crucibles, by spreading it
on the inside of vessels which are much in the shape of a common
wash-tub. After the clay has become sufficiently solid to sustain
itself, the hoops are removed from the vessel, and the several staves
taken apart.
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