Popular Technology; or, Professions and Trades. Vol. 2 (of 2)Hazen, Edward
History
Popular Technology; or, Professions and Trades. Vol. 2 (of 2)
Hazen, Edward
Industrial arts; Occupations
4. This metal can be reduced by forging to any shape; but, during the
process, it will bear no heat greater than a red heat; and, as it does
not admit of welding, like iron, different pieces are united with
bolts, or rivets, of the same metal, as in the case of the larger
kinds of vessels, or by means of solder made of brass and zinc, or
zinc and lead, as in the case of those of smaller dimensions.
5. Brass is applied to a greater variety of purposes in the arts than
copper. This preference has arisen from its superior beauty, from the
greater facility with which it can be formed into any required shape,
and from its being less influenced by exposure to the ordinary
chemical agents.
6. Some of the articles manufactured of brass, are forged to the
required form, and others are made of rolled sheets; but, in most
cases, they pass through the hands of the brass-founder, who liquifies
the metal, and pours it into moulds of sand. For the sake of
lightness, and economy of material, many articles are made hollow; in
such cases, they are cast in halves or pieces, and these are
afterwards soldered together.
7. Pieces which have been cast are generally reduced in size, and
brought more exactly to the proposed form, either in a lathe, with
tools adapted to turning, or in the vice, with files and other
suitable instruments. The operators in brass form a class of mechanics
distinct from those who work in copper.
THE BUTTON-MAKER.
1. Trifling as the manufacture of buttons may appear, there are few
which include a greater variety of operations. The number of
substances of which they are made is very great, among which are
gold, silver, various alloys of copper, steel, tin, glass,
mother-of-pearl, bone, horn, and tortoise-shell, besides those which
consist of moulds of wood or bone, covered with silk, mohair, or
similar materials.
2. In making gilt buttons, the _blanks_, or bodies, are cut from
rolled plates of brass, with a circular punch driven by means of a fly
wheel. The blanks thus produced, are planished with a plain die, if
they are intended for plain buttons; or with one having on it an
engraved figure, if they are to be of the ornamental kind. In either
case, the die is usually driven with a fly press.
3. The shanks are next placed on one side of the proposed button, and
held there temporarily with a wire clasp. A small quantity of solder
and rosin having been applied to each shank, the buttons are exposed
to heat on an iron plate, until the solder shall have melted. The
shanks having been thus firmly soldered on, the buttons are turned off
smoothly on their edges in a lathe.
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