Popular Technology; or, Professions and Trades. Vol. 2 (of 2)Hazen, Edward
History
Popular Technology; or, Professions and Trades. Vol. 2 (of 2)
Hazen, Edward
Industrial arts; Occupations
4. The lead mines on the Mississippi are very productive, and very
extensive. The principal mines are in the neighborhood of Galena, in
the north-western part of Illinois, and these are the richest on the
globe. The lead mines in the vicinity of Potosi, Missouri, are also
very productive. About 3,000,000 pounds are annually smelted in the
United States.
5. Lead, on account of its easy fusibility and softness, can be
readily applied to a variety of purposes. It is cast in moulds, to
form weights, bullets, and other small articles. Cisterns are lined,
and roofs, &c., are covered with sheet lead; and also in the
construction of pumps and aqueducts, leaden pipes are considerably
used. The mechanic who applies this metal to these purposes, is called
a plumber.
6. Lead is cast into sheets in sand, on large tables having a high
ledge on each side. The melted lead is poured out upon the surface
from a box, which is made to move on rollers across the table, and is
equalized, by passing over it a straight piece of wood called a
_strike_. The sheets thus formed, are afterwards reduced in thickness,
and spread to greater dimensions, by compressing them between steel
rollers.
7. Leaden pipes may be made in various ways. They were at first formed
of sheet lead, bent round a cylindrical bar, or mandrel, and then
soldered; but pipes formed in this manner, were liable to crack and
break. The second method consists in casting successive portions of
the tube in a cylindrical mould, having in it a core. As soon as the
tube gets cold, it is drawn nearly out of the mould, and more lead is
poured in, which unites with the tube previously formed. But pipes
cast in this way are found to have imperfections, arising from flaws
and air bubbles.
8. In the third method, which is the one most commonly practised, a
thick tube of lead is cast upon one end of a long polished iron
cylinder, or mandrel, of the size of the bore of the intended pipe.
The lead is then reduced, and drawn out in length, either by drawing
it on the mandrel through circular holes of different sizes, in a
steel plate, or by rolling it between contiguous rollers, which have a
semicircular groove cut round the circumference of each.
9. The fourth method consists in forcing melted lead, by means of a
pump, into one end of a mould, while it is discharged in the form of a
pipe, at the opposite end. Care is taken so to regulate the
temperature, that the lead is chilled just before it leaves the mould.
10. _Shot_ is likewise made of lead. These instruments of death are
usually cast in high towers constructed for the purpose. The lead is
previously alloyed with a small portion of arsenic, to increase the
cohesion of its particles, and to cause it to assume more readily the
globular form. It is melted at the top of the tower, and poured into a
vessel perforated at the bottom with a great number of holes.
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