But, as we hardly need observe, stones of this kind do not often drop
down from the skies, and their employment is of too accidental a
character ever to have suggested to men the right mode of the extraction
of iron. It is, therefore, almost certain that the first iron used was
extracted from its ore just like copper and tin, that is, by the
reduction of its oxide under the influence of heat and charcoal. In
opposition to this explanation, some bring forward as an objection the
prodigiously high temperature which is required for the fusion of iron,
or, in fact, the almost impossibility of melting iron in the primitive
furnaces. But the fusion of iron was in no way necessary for the
extraction of this metal; and if it had been requisite to procure liquid
iron, primitive industrial skill would never have succeeded in doing it.
All that was necessary was so to reduce the oxide of iron as to obtain
the metal in a spongy state without any fusion. The hammering of this
spongy mass when in a red-hot state soon converted it into a real bar of
iron.
If we cast a glance on the metallurgic industry of some of the
semi-barbarous nations of ancient times, we shall find, as regards the
extraction of iron, a process in use among them which will fully justify
the idea we have formed of the way in which iron must have been obtained
in primitive times. Gmelin, the naturalist, during his travels in
Tartary, was a witness of the elementary process which was employed by
these northern tribes in procuring iron. There, every one prepares his
own iron just as every household might make its own bread. The furnace
for the extraction of iron is placed in the kitchen, and is nothing but
a mere cavity, 9 inches cube, which is filled up with iron-ore; the
furnace is surmounted by an earthen chimney, and there is a door in
front of the furnace for introducing the ore, this door being kept
closed during the smelting process. In an orifice at the side the nozzle
of a pair of bellows is inserted, which are blown by one man whilst
another introduces the ore and charcoal in successive layers. The
furnace never holds more than 3-1/2 lbs. of ore for each operation. When
this quantity has been placed in the furnace, in small pieces one after
the other, all that is done is keeping up the action of the bellows for
some minutes. Lastly, the door of the furnace is opened, and the ashes
and other products of combustion having been drawn out, a small mass of
spongy iron is found, which proceeds from the reduction of the oxide of
iron by means of the charcoal, without the metal being in a state of
fusion, properly so called. This small lump of iron was cleaned with a
piece of wood, and was put on one side to be subsequently welded to
others, and hammered several times when in a red-hot state; and by means
of several forgings the whole mass was converted into a single bar.
Public-domain text, read in full here on John Shaqi.
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