=137. Reactions with Fluorids.=—Since calcium fluorid is present in
nearly all mineral phosphates, the reactions of this compound must be
taken into consideration in a chemical study of the manufacture of acid
phosphates. When treated with sulfuric acid the first reaction which
takes place consists in the formation of hydrofluoric acid: CaF₂ +
H₂SO₄ = 2HF + CaSO₄. Since, however, there is generally some silica in
reach of the nascent acid, all, or a portion of it, combines at once
with this silica, forming silicon tetrafluorid: 4HF + SiO₂ = 2H₂O +
SiF₄. This compound, however, is decomposed at once in the presence of
water, forming hydrofluosilicic acid: 3SiF₄ + 2H₂O = SiO₂ + 2H₂SiF₆.
The presence of calcium fluorid in natural phosphates is extremely
objectionable from a technical point of view, both on account of the
increased consumption of oil of vitriol which it causes, but also by
reason of the injurious nature of gaseous fluorin compounds produced.
Each 100 pounds of calcium fluorid entails the consumption of 125.6
pounds of sulfuric acid.
=138. Reaction with Carbonates.=—Most mineral phosphates contain
calcium carbonate in varying quantities. This compound is decomposed on
treatment with sulfuric acid according to the reaction: CaCO₃ + H₂SO₄ =
CaSO₄ + H₂O + CO₂. When present in moderate amounts, calcium carbonate
is not an objectionable impurity in natural phosphates intended for
acid phosphate manufacture. The reaction with sulfuric acid which takes
place produces a proper rise in temperature throughout the mass, while
the escaping carbon dioxid permeates and lightens the whole mass,
assisting thus in completing the chemical reaction by leaving the
residual mass porous, and capable of being easily dried and pulverized.
Where large quantities of carbonate in proportion to the phosphate
are present the sulfuric acid used should be dilute enough to furnish
the necessary water of crystallization to the gypsum formed. For each
100 parts, by weight, of calcium carbonate, eighty parts of sulfuric
anhydrid are necessary, or 125 parts of acid of 1.710 specific gravity
= 60° Beaumé.
In some guanos a part of the calcium is found as pyrophosphate, and
this is acted upon by the sulfuric acid in the following way: Ca₂P₂O₇ +
H₂SO₄ = CaH₂P₂O₇ + CaSO₄.
=139. Solution of the Iron and Alumina Compounds.=—Iron may occur in
natural phosphates in many forms. It probably is most frequently met
with as ferric or ferrous phosphate, seldom as ferric oxid, and often
as pyrite, FeS₂. The iron also may sometimes exist as a silicate. The
alumina is found chiefly in combination with phosphoric acid, and as
silicate.
Where a little less sulfuric acid is employed, as is generally the
case, than is necessary for complete solution, the iron phosphate is
attacked as represented below:
3FePO₄ + 3H₂SO₄ = FePO₄·2H₂PO₄ + Fe₂(SO₄)₃.
When an excess of sulfuric acid is employed, the formula is reduced to
the simple one:
2FePO₄ + 3H₂SO₄ = 2H₃PO₄ + Fe₂(SO₄)₃.
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